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Forging new generations of engineers

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1 Forging new generations of engineers
Stress Principles of EngineeringTM Lesson 5.2 – Strength of Materials Forging new generations of engineers Project Lead The Way, Inc. Copyright 2007

2 Stress

3 STRESS Stress in a structure is a quantity that’s calculated once you know the applied forces and the shape or geometry of a part. The stresses in a part should be below the allowable stress of the material. The allowable stress in a part depends on several factors which will be shown later in this lesson.

4 Types of Stresses  Before After Axial   Shear
Axial and shear stresses are deforming a small element of material

5 Types of Loading Formula Axial  = P / A
where: A is the cross section area Shear  = P / A Formulas shown can be used to calculate average stress on the cross section P

6 Pure Bending Compression M M Tension
M is a moment or torque. M creates axial compressive (-) stress on the top surface and axial tensile (+) stress on the bottom surface. The axial stress crosses through zero at the location of the centroid of the cross section, this location is called the neutral axis.

7 Neutral Axis Compression Tension Location of centroid & Neutral Axis

8 Fiber Distance C C Note the stress changes with location. To find the stress at a point you need to know the distance from the neutral axis (NA). The maximum stress is at the point furthest from the NA.

9 Bending Stress or Use one of the two formulas shown below: Where:
M = moment C = maximum fiber distance I = moment of inertia of cross section S= section modulus= I / C or


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