1. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Autoflame Training 2014 Mk7 Data Transfer Interface

2. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Contents 1.Introduction 2.Features & Benefits 3.Available Information 4.Remote Control 5.CEMS Auditing 6.Mk.7 I/O Module 7.Mk.7 DTI Connections 8.Options & Parameters 9.DTI Configuration 10.Troubleshooting

3. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 Data Transfer Interface (DTI) Gateway for communicating with the Autoflame range of products Collects and stores information from up to: Information is available through Ethernet and RS422 connections Can be viewed over a Local Area Network, and over the internet Modbus, and Autoflame CEMS Auditing Software  10 x MM units  10 x EGAs  10 x I/O modules

4. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 Data Transfer Interface (DTI)

5. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 DTI Features 2 years of data Animated Mk.7 MM, Mini Mk.7 MM & Mk.7 EGA screens Incorporates external boilerhouse equipment via the Mk.7 I/O modules  Firing rates  Actual or Required Pressures/Temperatures  Servo / VFD positions  Exhaust Gas data  Water Level data  Lockouts/Errors/First Outs  Gas/Air/Oil pressures  Sequencing data  TDS Values

6. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Available Information – MM Through the DTI touch-screen, the CEMS Audit Software, and via Modbus: MM type – Mini Mk.7, Mk.7 Required/Actual values Firing rates (%) Fuel selected, flow metering values Servos, VFD full values Number of VSD’s, output and feedback history Burner status Sequencing status, shuffle sequencing and lead boiler status Enabled/Disabled status Lockouts, error and first out status

7. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Screenshot – M.M. Screens

8. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com

9. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com

10. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com

11. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com

12. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Available Information – EGA Through the DTI touch-screen, the CEMS Audit Software, and via Modbus: O 2, CO 2, CO, NO, SO 2 and NO 2 values Exhaust gas temperature Ambient temperature Combustion efficiency E.G.A. warning and error conditions

13. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Available Information – Water Level Through the DTI touch-screen, the CEMS Audit Software, and via Modbus: Operational information such as steam output Makeup flow, condensate return and steam temperature Pump status, feedwater VSD output and valve position Alarm status and First Out annunciation status Probe status, probe signal, commissioned signal values Steam flow metering data End of probe, 2 nd low, 1 st low, control point and high water information

14. World Leaders in Combustion Management Solutions www.autoflame.com Mk7 Data Transfer Interface (D.T.I) Modulating Feed Water Control

15. World Leaders in Combustion Management Solutions www.autoflame.com Mk7 Data Transfer Interface (D.T.I) Pump On/Off Feed Water Control

16. World Leaders in Combustion Management Solutions www.autoflame.com Mk7 Data Transfer Interface (D.T.I) Historical Record of Water Level Alarms

17. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Input values accepted by the DTI Setpoint Control Lead Boiler Selection Enabling/Disabling of boilers Shuffle Sequencing Input Output Labelling & control Remote Load Index control

18. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Setpoint Control

19. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Lead Boiler Select

20. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Remote Monitoring & Control Modbus connection over RS422 connection Modbus TCP/IP connection over Ethernet connection C.E.M.S. Auditing software can be used over the Ethernet connection: NOTE: Modbus & C.E.M.S Audit Software can be used simultaneously, both on Ethernet, and RS422.  LAN  Internet - business/home network  Internet - GSM modem – separate from business network (useful when sites do not allow 3 rd party connections to computer network)  Single PC use

21. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 D.T.I. on a Modbus Network

22. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com D.T.I. - Ethernet Network & C.E.M.S Auditing Software

23. System Schematic

24. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com CEMS Audit Software Replicates the touch-screen as seen on the DTI LAN, or internet connection Upload site images (bitmap format) including: Download MM commissioned data Synchronisation and download of recorded DTI data Remote monitoring of MM and EGA data Remote control of the Autoflame system  Electrical drawings  Mechanical drawings  Technical specifications  Boiler images

25. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com CEMS Audit Software Supervisor version Supplied with the Mk.7 DTI Allows a connection to a single DTI Manager version Additional software Connects to multiple DTI sites Perfect for service engineers, clients in charge of multiple sites etc.

26. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Screenshot – M.M. Screens

27. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com

29. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 DTI – CEMS Continuous Emissions Monitoring System Auditing function – requires CEMS, EPA or MCERTs EGA Only requires one additional direct connection between EGA and DTI  Totalised gaseous volumes of O 2, CO 2, CO, NO, SO 2 and NO 2  Totalised gaseous weights of O 2, CO 2, CO, NO, SO 2 and NO 2  Fuel flow totals (either from MM or 4-20mA input from flow meter)  Fuel cost totals  Cell degradation  Cell replacement graphs

30. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 Input Output Module

31. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 Input Output Module The Mk.7 Input Output (I/O) Module now has the following connections: 6 x Analogue Inputs0–10V, 0–20mA or 4–20mA 6 x Analogue Outputs 0–10V, 0–20mA or 4–20mA 16 Digital Inputs 110V or 230V 8 Volt Free Contacts Mk.7 I/O configuration software Quick and simple to set ranges Can be used standalone to totalise the analogue input values

32. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Screenshots - Configuration

33. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 I/O Module – Alarms & Features When used in conjunction with the Mk.7 DTI Totalising of analogue values Monitoring of digital values Control of digital and analogue output signals Averaging of multiple analogue inputs to be output as a single signal Configurable alarms for digital inputs Configurable alarms for analogue inputs On breach of analogue signal, possibility to change volt free contact

34. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 I/O Module – O2 Interface Operation (O2 Module) A new development with the Mk.7 I/O Module, is the ability to utilize the I/O as an O 2 interface. This enables a 3 rd party O 2 probe to be added to the Autoflame system for trim operation and efficiency calculations. This is done by using a plug in O 2 Module to enable data communications. A 0-20mA/4-20mA signal is required by the O 2 module to provide the O 2 reading to the Autoflame system. A 0-10V signal is required by the O 2 module to provide a stack temperature reading to the Autoflame system. Replacement for the O 2 Interface module

35. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com DTI Wiring Schematic

36. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 DTI – Relevant MM Options & Parameters OptionDescription Option 3Mk.6/Mk.7 D.T.I. communication speed Option 16Sequencing/Remote control enable Option 30Lowest Pressure/Temperature accepted by M.M. from D.T.I. Option 31Highest Pressure/Temperature accepted by M.M. from D.T.I. Option 33Unit I.D. Number (each has to be unique) Option 34Burner Rating (Option 77 sets units) Option 57Fuel Flow Metering (must be entered) Parameter 57Highest M.M. unit I.D. number Parameter 101Shuffle sequencing enable/disable

37. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 DTI Configuration - Network Standard networking protocols DHCP Compatible Static IP address Subnet mask Default Gateway DNS Name DNS Server Port number

40. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Mk.7 DTI Configuration – DTI Configurable through the DTI touch-screen: Modbus Read/Write ability DTI site name Pressure/Temperature setup Password protection Ancillary I/O modules CEMS configuration options Metric/Imperial unit selection Global setpoint ranging Add, Edit, Delete boilers, EGAs and I/O modules Restart DTI without cycling panel power

46. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Troubleshooting IssueResolution No communications to DTICheck wiring from units, check screening, turn on IBS diagnostics and check comms LEDs, check ID Nos, check Fuel Flow Metering No Network connection to DTICheck network configuration, attempt to ping DTI from computer on network, check Network cable Incorrect password error when connecting to DTI with CEMS Auditing Software Check password, check you are connecting to the correct DTI, check for the correct DTI access code in the site configuration screens Can’t change setpoints, enable or disable MM units Check option 16 on each of the MMs is set to 2 or 3

47. New Product Developments World Leaders in Combustion Management Solutions Mk.7 Data Transfer Interface (DTI) www.autoflame.com Thank you for listening