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Supply Chain Management Lecture 4 – Customer Service & Logistics Costs

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1 Supply Chain Management Lecture 4 – Customer Service & Logistics Costs
Alexa Kirkaldy

2 Lecture 4 - Learning Objectives
On completion you will be able to: Explain the concept of customer service in a supply chain context Identify the importance of both product and customer profitability Recognise the impact of logistics management on return on investment and shareholder value Explain the importance of total acquisition cost and total cost of ownership in relation to supply chain management

3 The Components of Customer Service
Before During After Pre-transaction Components Post transaction Components Transaction components Written customer service policy Accessibility Organisation structure System flexibility Order cycle time Inventory availability Order fill rate Order status information Availability of spares Call-out time Product tracing/warranty Customer complaints, claims etc. Based on work by LaLonde and Zinser, cited in Christopher M., Logistics & Supply Chain Management, Pearson, 3rd edition, 2005, pp

4 The Damage of Stock-Outs
Reputation and brand allegiance Corsten D., Gruen T., Stock-outs cause walkouts, Harvard Business Review, May 2004

5 Identifying Customer Service Needs
Identify key components of customer service as seen by customers themselves Establish the relative importance of those service components to customers Identify customer segments according to similarity of service preferences Define customer service objectives The perfect order 100% on time, 100% complete, 100% defect free Actual performance 90% on time, 80% complete, 70% defect free Chance of a perfect order = 90% * 80% * 70% = 50.4%

6 Venn diagrams to identify customer segments
On-time delivery Minimum cost Intensive technical support Harrison, A. (2008) Putting the End-Customer First. In: Harrison, A and van Hoek, R. Logistics Management and Strategy : Competing Through the Supply Chain. 3rd ed.,: Prentice Hall Financial Times, Ch.2, p 53.

7 Translating to Shareholder Value
Revenue growth Tax optimisation Shareholder Value Working capital efficiency Fixed asset efficiency Operating cost reduction One measure of shareholder value Market value added = (Share price * No. of issued shares) minus Book value of capital invested

8 Translating to Shareholder Value
Profit Sales Sales Capital employed Return On Investment = X ROI Profit Sales revenue Costs Customer service Logistics efficiency Capital employed Cash Debtors/ creditors Cash-to-cash cycle time Inventory Just-In-Time logistics Fixed assets Asset utilization Debt collection, early payment discount Closer integration of deliveries to demand

9 Key Ratios for SCM Cash-to-Cash Cycle Time
Average settlement time for debtors Plus Average days of inventory Minus Average settlement period for creditors

10 Examples of Key Ratios for SCM
Yen (assets- liabilities) A B C = D

11 Where To Find Financial Data
Fame UK firms For large public firms look for plc Amadeus European & UK firms For large firms look for plc or country equivalent of plc Provided by same firm as Fame but uses a different format and has some different names for ratios! Thomson Research US and large global firms For large firms look for entries in the fields, ‘quote/ticker’, ‘exchange’ and relevant ‘country’. You will have the plc pr parent company if there is a ‘stock price and earnings information’ report

12 The Need for Relevant Costing Information
“Strategies may be conceptually brilliant, but if they are based on faulty information about the cost of a product, they are likely to fail in the market place. Many have!” Kaplan & Cooper (1988) Source: Kaplan & Cooper (1998) Measure Costs Right: Make the Right Decisions, Harvard Business Review, September – October 1988

13 Supply Management’s Impact on Net Income and the Bottom Line
Increased Sales: Faster to Market Improved Quality Pricing Flexibility Innovation Lower Total Cost: Acquisition Cost Processing Cost Quality Cost Downtime Cost Risk Cost Cycle Time Cost Conversion Cost Non-value Added Cost Supply Chain Cost Post Ownership Cost Source: Burt, Petcavage, Pinkerton ( 8th Edition, 2013, page 9)

14 Total Acquisition Cost (TAC)
Purchasing focus Maps the costs related to the supply of products Can identify new sourcing and cost reduction opportunities Can support supplier selection decisions TAC: Procurement approach Maps cost of acquiring goods Identify cost improvements

15 A TAC model: A Hierarchy of costs
Total Acquisition Cost C Part Purchase Price Internal Acquisition Cost A B This diagram shows a hierarchy of costs (procurement costs) Some costs are always measured: e.g.. Purchase prices Some costs are sometimes measured: Suppliers’ material, labour and overhead costs. General internal acquisition costs Rarely measured: transportation costs, other internal costs, quality, materials management, inventory, etc. Transport C Materials Mgt Cost C Quality Cost C Inventory Cost C Material Cost Labour Cost Overheads B B B Always Measured Sometimes Measured Rarely measured to technology family/commodity group level A B C

16 A model of Total Acquisition Costs
Total Acquisition Cost Model 100% Classification of internal acquisition costs Execution Execution costs : Cost of getting goods from supplier to the business ( materials management costs ) e.g.. - transport, internal administration costs etc.. Inventory costs : Cost of holding inventory .e.g. - stock-holding costs, cost of redundant stock etc.. Quality costs : Cost involved in processing the goods through the manufacturing process e.g.. - inspection costs, scrap costs etc.. Inventory Internal acquisition cost Quality per annum So if we look at the total cost per annum or a particular components, it could look like this. It is not only the purchasing spent, but also, inventory, quality, and execution… This can add a substantial amount to the cost of the component. Purchasing Spend Part purchase price ( invoice price )

17 The total acquisition costs are £ 586k, representing 8.5 % in
addition to the invoice price of cable assemblies Cost £ 540,000 £ 31,559 £ 10,415 £ 4,000 100 % 108.5 % Illustrative. Quality Cost Inventory Cost Execution Cost Invoice Price Cable Assembly Example

18 Total Cost of Ownership (TCO) extends TAC …
“All costs associated with the acquisition, use & maintenance of a good or service” Post transaction Components Pre-transaction Components Transaction components Investigating sources Qualifying sources Training / education Price Order placement Transportation Tariffs / duties Billing / payment Inspection Return of parts Follow-up and correction Production line stoppages Defective finished goods Cost of maintenance Field failures Repair in field Reputation Lisa Ellram

19 TCO Model Logistics and Supply Chain Management, Christopher, 2011, Page 29

20 Logistics – Cost factors

21 Warehouse costs UK Chartered Institute of Logistics and Transport
Survey stated that between 24% and 35% of Logistics costs relate to warehouse activity and can be between 2% and 5% of the cost of sales. EQUIPMENT % LABOUR 48-60% SPACE %

22 Lecture 4, Key Points & Tips
As many products take on the characteristics of commodities as they mature delivering superior customer service via SCM and logistics is becoming increasingly important. In reality no two customers have identical needs but similar customers can be grouped together and the supply chain designed improve increase customer satisfaction thereby encouraging customers to spend more and improving customer retention. Logistics and SCM influences the income statement and balance sheet and is increasingly be recognised helping to improve ROI and shareholder value. To improve profitability supply chains need to prioritise profitable products and customers and Pareto analysis is a useful tool for this. In theory as few as 4% of customer/product transactions can be responsible for 64% of profits.

23 Lecture 4, Key Points & Tips
To prioritise profitable customers and products it is vital to have good quality costing information. However, the true cost of logistics are often not fully understood. When purchasing materials it is vital to consider the total cost of acquisition and the total cost of ownership, not just the initial purchase price. In the assignment you could quantify your firm’s SCM performance by looking at the cash-to-cash cycle time over a number of years and/or the market value added for a listed company.

24 For next Friday Read the case study on direct product profitability
what can we tell from the analysis and the average DPPs per customer? Read the case study on Walmart What can we learn from Walmart and K Mart? Read the scanned chapter ‘Putting the end customer first’ Read the paper ‘The benefits of central supply chain management: Corus and TDG’ Possible oral presentation questions How could customer service be improved by better supply chain management? How could stock availability in this supply chain be improved? Using published financial information for this firm, or firms in this industry, determine whether logistics is improving and evaluate the impact on shareholder value. Could this supply chain benefit for improved costing techniques and systems?


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