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Lab Process-EV sub group

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1 Lab Process-EV sub group
WLTP DTP Lab Process-EV sub group (Pre-Validation2) NTSEL Japan 16th January

2 Vehicle spec. Vehicle weight [kg] 1,100 Permanent magnet
synchronous motor Type Max. output [kW/min-1] 47 / 3,000 ~ 6,000 Motor Max. torque [Nm/min-1] 180 / 0 ~ 2,000 Max. speed [min-1] 8,500 Type Lithium-ion cells Drive battery Rated voltage [V] 330 Rated capacity [kWh] 16 2009 years model Control system Inverter control Driving method Rear-wheel drive Non-blended regenerative brake system Vehicle condition (12/2011) Odometer : 5269 km

3 System configuration

4 Chassis dynamometer Operation room Vehicle test room
<MEIDACS – DY6200P> <Dynamo meter (Fr or Rr or 4WD)>   Alternating current system    ・Absorption power : 220kW    ・Motoring power : 200kW    Electrical inertia method    ・2WD total : 570 – 2750 kg    ・4WD total : 800 – 3500 kg

5 Measurement machine Prove CAN monitor Front PC Data logger
telecommunication equipment Rear ・Vehicle speed ・Battery voltage ・Motor current ・Accessory current ・Air-conditioner / Heater current ・Outdoor / Room temperature Connector

6 Measurement item Driving mode ・WLTP (WLTC v3 HS1127) ・JC08
Time [sec] Velocity [km/h] 150 1800 600 1200 50 100 JC08 WLTP Measured items  ・Range  ・ Energy consumption rate  ・ Acceleration / Break pedal                opening rate Test cycle ・Full Charging time     V ・Driving time    3.0 WLTP    6.5 JC08 Fully charged Fully charged Battery SOC revel [%] Plug off Plug off Charging Driving Charging Driving Day1 Day2

7 Test result (WLTP vs. JC08)
(23.112km) JC08 (8.172km) Range [km] 101 129 Energy consumption rate [Wh/km] (Supplied energy from an outlet for charging) 147 115 Measurement point of energy consumption Battery Motor

8 Test result (energy consumption of L,M,H,ex-H in WLTP)
Parts in WLTP (Range A km) Low (3.06) Mid (4.74) Hi (7.06) Ex-High (8.25) Energy consumption : Y [kWh] 0.29 0.50 0.76 1.11 Assumed range : X [km] 137 123 120 97 Measurement point of energy consumption Battery Motor “Assumed range” is a range that was calculated on the assumption that the test vehicle was frequently driven in each part of the WLTP. Definition ⇒ X = (13/Y) × A 13kWh: Fully charged energy in the battery

9 Test result (AC200V vs. AC100V in a charge)
Charging voltage AC200V AC100V Range [km] 101 106 supplied energy from an outlet for charging [kWh] 14.8 16.9 Electric energy consumption rate (WLTC v3 HS1127) [Wh/km] 147 159 +14% +120% 9

10 Test result (AC200V vs. AC100V in a charge)
Charging voltage AC200V AC100V Range [km] 101 106 supplied energy from an outlet for charging [kWh] 14.8 16.9 Electric energy consumption rate (WLTC v3 HS1127) [Wh/km] 147 159 +14% +120% EU US Japan V (125,127V) V 100/200V Which Voltage should be provided on gtr? 10

11 Test result (Pedal opening rate <WLTP>)
200 150 100 Vehicle velocity [km/h] Motor torque [Nm] 50 -50 200 400 600 800 1000 1200 1400 1600 1800 100 Acceleration pedal Brake pedal The acceleration pedal was fully pressed to trace the WLTP. 80 60 Pedal opening rate [%] 40 20 200 400 600 800 1000 1200 1400 1600 1800 Time [sec]

12 Frequency distribution of Motor torque <WLTP>
200 Motor max torque 150 100 Motor Torque [Nm] 50 Frequency Distribution -50 2000 4000 6000 8000 20 Output power torque Regeneration torque 16 12 Frequency Distribution of Motor Torque [%] 8 4 2000 4000 6000 8000 Motor Revolution [rpm]

13 Frequency distribution of Motor torque <JC08>
200 Motor max torque 150 100 Motor Torque [Nm] 50 Frequency Distribution -50 2000 4000 6000 8000 20 Output power torque Regeneration torque 16 12 Frequency Distribution of Motor Torque [%] 8 4 2000 4000 6000 8000 Motor Revolution [rpm]


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