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Update on UT cooling specifications and status of activities LHCb CO2 cooling meeting 8/7/2015 Simone Coelli For the Milano UT group INFN milano 1 Istituto Nazionale di Fisica Nucleare Sezione di Milano
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Cooling specification document 2 https://edms.cern.ch/document/1487284/1 A revision of the cooling requirement document is uploaded on EDMS Comments from Bart and Burkhard were included A few comments in next slides
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3 ± 0.5 °C stability at stave (in time) Table 1 cooling system parameters ± 5 °C operative margin on nominal set point for inlet CO2 temperature knowing that with 2PACL it is possible to set any point
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4 Table 2 environment Internal box Lowest admissible temperature For box thermal insulation calculation Operative temperatures Detector staves at nominal operative conditions: Surfaces not heated all but the ASICs and silicon sensors are almost isothermal with the cooling pipe «detector» surfaces are about - 25 °C
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5 Table 3 loads Detector Loads are foreseen to decrease uniformly All sensor less powered Independent from powering scheme UT box thermal heat pick-up load: 500 W
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6 Thermal figure of merit Thermal figure of merit concept Valid were heat power flux is present Under the ASICs Delta t ASIC over pipe temperature About 20 °C Power density about 1,5 W/ cm2 => ASIC TFoM = about 13 °C cm2/W
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TRACI TEST 7 Damaged experiment flux needle regulation valve SS-SS2-VH 1/8 inch TRACI v.1 Received needle regulation valve SS-SS4-VH 1/4 inch TRACI v.3 SS-SS2-VH 1/8 inch TRACI v.1 needle was broken inside Perforated and remounted successfully SS-4JB (ball valve) Used to regulate flux If needed to better regulate flux, we can substitute it with the received ¼ inch needle valve
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TRACI TEST 8 Successfull CO2 circulation into the stave dummy stave CO2 mass flow rate preliminary test = 1 g/s ± 0,05 g/s We can regulate the flux using pump rotation speed Regulating valve installed in the test loop (by-pass is completely open now) SUCCESSFULL COOLING UNTIL – 15 °C Work in progress
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TRACI TEST work in progress 9 Heaters off CO2 mass flow rate = 1 g/s (0,96-1,04 g/s) upward flow No armaflex T amb 28 °C Pressure accumulator st to P = 30 bar / T sat - 5,6 °C Pressure readings inside 0,1 bar in operation conditions STAVE INLET FLUID PF1, TF1 STAVE OUTLET FLUID PF2, TF2 Stave Pressure drop calculated until now max 0,3 bar Without power and 1 g/s PF3 before regulation valve PF1 PF2 PF0 on the table TF2 TF1
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TRACI v1 Pictures of TRACI system working conditions
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TRACI TEST plan 11 Heaters off CO2 mass flow rate = 1 g/s (0,96-1,04 g/s) No armaflex T amb 28 °C Pressure accumulator set to P = 25 bar /T sat -12 °C (AND LOWER UNTIL – 20 °C) Heaters on (0 – 25% - 50% - 75% -100% - 125% - 150% nominal power) CO2 mass flow rate = 1 g/s (0,96-1,04 g/s) No armaflex T amb 28 °C Pressure accumulator set to P = 25 bar /T sat -12 °C (AND LOWER UNTIL – 20 °C) Calculation of inlet and outlet Hentalpy states Energy balance Check with experts..
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First step test will use a single stave dummy. 12 status of activities and plans for this year PROTOTYPES that could be tested TYPE C/B/A DUMMY STAVES / DIFFERENT SNAKE AND HEAT LOAD UPWARD/DOWNWARD FLOW
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TRACI TEST 13 Correction of termocouples temperature 02/01/19 00 SCOSTA DA MEDIO misur e TERMOC OPPIE da DAQ 1T124,30,115 PT100 FLUIDO P FLUID O 2T224,20,015 BARa 3T324,3 0,115 TF124,31,2 4T424,1-0,085 5T524,1-0,085 6T624,1-0,085 7T724-0,185 8T824-0,185 9T924-0,185 10T1024-0,185 11T1123,9-0,285 12T1223,8-0,385 13T1323,9-0,285 14T1423,9-0,285 15T1523,9-0,285 16T1624-0,185 17T1724,90,715 18T1824,80,615 19T1925,2 1,015 TF225,11,2 20T2024,30,115 SOMMA TK483,7 MEDIO TK 24,18 5
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Cobra simulations work in progress 100 Watt from ambient HORIZONTAL PIPE (the only version working) 14
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Cobra simulations work in progress 200 Watt from ambient HORIZONTAL PIPE (the only version working) 15
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Cobra simulations work in progress 300 Watt from ambient HORIZONTAL PIPE (the only version working) 16
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17 CO2 DISTRIBUTION 4 inlet + 4 outlet per UT half box Internal: 1 manifold distribution for heach half-plane Manifold to stave INLET connection SHOULD INCLUDE A CALCULATED PRESSURE DROP Alternatives: Capillary (problem in the fittings) flow restrictor (+ filter ) One per stave (the smaller ID is 0,254 mm) Swagelok 6LV-4-VCR-6-DM—…010p to….100P To be tested in real operation condition
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Back-up slides 18
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UT DETECTOR one half box UNDER INVESTIGATION USING ONE LONG CAPILLARY/MINIPIPE THAT IS A DISTRIBUTED PRESSURE DROP CONNECTING EACH STAVE PIPE INLET; EXTERNAL MANIFOLD DISTRIBUTED DELTAP The detector coolant distribution system goal is to give the correct flow distribution using balanced pressure drop in the circuit => THE DEGREE OF FREEDOM WE HAVE IN THE DESIGN IS IN THE INLET COOLING LINES (INTERNAL DIAM, LENGTH, ROUGHNESS) This sketch is to satisfy the “half panel” service modularity required
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21 COOLING SPECIFICATIONS DUMMY STAVES 6,5 W each * 6 heaters titanium pipe Real geometry 18 W 5 group heaters 18 W 5 group heaters
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Titanium to swagelok 1/8 glued + stiffener 22 Dummy stave with attached reworked fittings on the Titanium snake pipe (dummy C central stave) Glued joint ARALDITE 2011 Ti pipe –SS reworked dummy fitting tested without stiffener up to 200 bar for several times
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23 THE PURE CO2 SATURATION CURVE CORRELATES TEMPERATURE AND PRESSURE (INSIDE THE EVAPORATION CHANNEL) - 20 °C TO - 30 °C COOLING FLUID OPER. TEMP. => 10 TO 20 bar COOLING FLUID OPER. PRESSURE SU blow-off test 12-13 bar
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24 H lv (liq.=> vap.) = 280 kJ/kg H lv (liq.=> vap.) LATENT HEAT OF VAPORIZATION FOR CO2 FROM THE CO2 PRESSURE-HENTALPY DIAGRAM 10 TO 20 bar COOLING FLUID OPER. PRESSURE RANGE At 10 bar (- 40 °C) H lv= 320 kJ/kg
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