1. SUBMITTED TO: SUBMITTED BY: ADARSH KUMAR SHUBHANKER VERMA (H.O.D.) ME/08/8842 RAJESH CHAUDHARY VARUN KR. SHARMA (PROJECT MANAGER) ME/08/8868

3. COMPANY PROFILE…. Incorporated in 1995 International Tractors Limited has become a renowned name in tractor manufacturing industry. ITL, one of the top three tractor selling companies in India, has come of age to establish itself as a distinct and excellent tractor manufacturer. ITL is the proud manufacturer of the bestselling tractors between 20 HP to 90 HP.

4. VARIOUS DEPARTMENTS…. RESEACH AND DEVELOPMENT CENTRE MACHINE SHOP GEAR SHOP ENGINE ASSEMBLY PAINT SHOP FINAL ASSEMBLY SHOP TESTING DEPT. QUALITY CONTROL DEPT.

5. RESEARCH AND DEVELOPEMENT THE RESEARCH AND DEVELOPMENT CENTRE FURTHER DIVIDED INTO THREE SUB DEPARTMENTS. DESIGN DEPARTMENT VENDOR DEPARTMENT VENDOR QUALITY CONTROL

6. DESIGN DEPARTMENT THE DRAWING OF NEW PRODUCT HAS BEEN DEVELOPED IN THIS DEPARTMENT. THE MAIN OBJECTIVE OF THIS DEPARTMENT IS TO GENERATE THE DRAWING IN SUCH A WAY SO AS TO MINIMIZE THE USE OF RAW MATERIAL AND TO REDUCE THE MACHINING AND OVERALL COST.

7. VENDOR DEPARTMENT ENQUIRE AVALABILITY OF COMPONENTS IN TIME AS PER THE QUALITY MEASUREMENTS. TO CHOOSE THE VENDORS FOR THE DEVELOPMENT OF THE PRODUCT. TO NEGOTIATE WITH VENDOR GROUP TO FIX A STABLE PRICE FOR THE PRODUCT.

8. VENDOR QUALITY CONTROL THIS IS ONE OF THE MAIN DEPT. OF R&D. THE MAIN FUNCTIONS OF THIS DEPT. ARE……. INSPECTION OF TOOLING AND THE PRODUCT AT VENDOR END. INSPECTION OF PRODUCT AT THE ORGANISATION END. FITMENT PROCEDURE.

9. PROJECT UNDERTAKING…. PROJECT : TO IMPLIMENT METALLIC STEERING TANK IN 4 CYLINDER TRACTOR. OBJECTIVE : TO SOLVE SERVICE AND WARRENTY ISSUE OF LEAKAGE.

10. WORKING…. FIRST OF ALL THERE IS A VISIT AT THE VENDOR END WHERE IT IS INSPECTED THAT THE TOOLING FOR THE DEVELOPMENT OF PRODUCT IS OK OR NOT. THEN FIVE SAMPLES OF THE PRODUCT HAS BEEN TAKEN FOR TESTING. THE TESTING IS DONE FOR LEAKAGE, CONTAMINATION AND DIMENSIONAL ANALYSIS.

11. DIMENSIONAL TESTING: IN THIS, THE DIMENSIONS OF THE PRODUCT IS CHECKED USING VERNIER CALLIPER, MICROMETER, PROFILE PROJECTOR, HEIGHT GAUGE ETC. THE DIMENSIONS HAS BEEN CHECKED AGAINST THE DIMENSIONS INDICATED IN THE DRAWING.

12. MILLIPORE TEST : THIS TEST IS DONE FOR CHECKING THE CONTAMINATION PRESENT IN THE PRODUCT. IN THIS, CARBON TETRACHLORIDE IS SPRAYED ON THE PRODUCT IN A CONTAINER. THEN THE LIQUID IS COLLECTED IN A BURETTE. THEN FILTER PAPER ( 5 MICRONS) IS PLACED ON A EMPTY BURETTE. THE LIQUID IS TRANSFERRED THROUGH FILTER PAPER. IMPURITIES ARE COLLECTED ON THE FILTER PAPER AND ITS WEIGHT IS MEASURED TO FIND CONTAMINATION.

13. LEAKAGE TEST : IN THIS,THE PRODUCT IS FILLED WITH AIR AND DIPPED IT IN WATER. IF THERE IS GENERATION OF BUBBLE IN THE SYSTEM THEN IT WILL INDICATE THE PRESENCE OF LEAKAGE IN THE PRODUCT.

14. FITMENT TEST : IN THIS, THE PRODUCT IS FITTED DIRECTLY IN THE TRACTOR WITHOUT ANY TOOLING AND ITS FITMENT IS CHECKED. IF THERE IS ANY TYPE OF UNWANTED NOISE OR INTEREPTION IN WORKING OF TRACTOR THEN THE “NO GO” REPORT IS PREPARED AND IS SEND TO THE DESIGN DEPARTMENT FOR CONSIDERABLE AMMENDMENT IN DESIGN.

15. FINAL REPORT : FINALLY THE REPORT OF ALL THE TESTS IS PREPARED. ONE COPY OF THE REPORT IS SENT TO VENDOR END AND ONE IS SUBMITTED TO THE HEAD OF DEPARTMENT. IF ALL THE RESULTS ARE SUCCESSFUL THEN THE ORDER FOR PRODUCT IS GIVEN TO THE VENDOR OTHERWISE THE PRODUCT IS REJECTED.