1. © CNI - Center for Ny Industrialisering 2008 Green living in China Agenda Build off site and sustainability Sunshinehouse as an example of industrial passive houses

2. © CNI - Center for Ny Industrialisering 2008 Build offsite and sustainability

3. © CNI - Center for Ny Industrialisering 2008 Build offsite and sustainability The overall objects of IndustriNetvaerk are: To be an open forum for communication of knowledge on industrialisation and system deliveries To develop ideas on industrialisation using system solutions To initiate reports, recommendations and development and research initiatives To initiate development of system products and construction processes among the members To create the framework for establishment of new business alliances

4. © CNI - Center for Ny Industrialisering 2008 Focus area’s Output for each phase Output: Potential development achievements product idea service idea etc. Output: overall described concept outline/ visualization (3D) prototype business concept Output: business model selection of partners partner- organization. Output: Product Off-site manufac- turing Implemen- tation schedule Output: Selection of setup on-site including implemen- tation schedule Output: data model configu- ration concept Output: configurator for sale support Output: configurator for design of solutions Output: configurator for digital transfer of orders (inventories for manu- facturing) Idea and concept develop- ment Demand and market research Marketing / sale Design/ configu- ration Delivery of systems and partner- ships Digital data model Digitalization Product and production develop- ment Assem- blance, CE – Marking, QA Auto- mated manu- facturing

5. © CNI - Center for Ny Industrialisering 2008 System product(Buttom up)  Systemsupllier developing & delivering part system to the building  Clarify interfaces and construction principle for mass customiced systems Building concept (Top down)  Architectural principle  Mass customized systems  Market focus and not only project focus. Client driven development facade vindows ventilation solar cell etc

6. © CNI - Center for Ny Industrialisering 2008 Each of the four consortia consist of a system supplier responsible for the totale integration of the value chain and the supply chain Building programme Detailed design for manufacturing On site Design principle Primary product Off site manufac contractor Rubbish Maintain Partnering Leverance- teams Value chain Supply chain

7. © CNI - Center for Ny Industrialisering 2008 Kilde: Christian Thuesen, NCC

8. © CNI - Center for Ny Industrialisering 2008 The long tail and construction Mass production Mass customization Individual customization Construction in1960-1970 Traditional construction today Kilde: Christian Thuesen, NCC

9. © CNI - Center for Ny Industrialisering 2008 Mass customization – the principle behind Costs / willingness to pay Diversity in range of products Unit cost Customer value Margin ? Mass production Mass customization Individual customization “…producing goods and services to meet individual customer's needs with near mass production efficiency". Tseng and Jiao (2001, p. 685) Kilde: Christian Thuesen, NCC

10. © CNI - Center for Ny Industrialisering 2008 Two cases on Mass Customization in NCC Mass production Mass customization Individual customization NCC Komplett The German Platform NCC KomplettThe German platform 90% Fabrication90 % Insitu High fixed costs, unable to control costs Minimum fixed costs but still 30% cost reduction Couldn’t compete with traditional construction practices Established a new market – high quality low cost Kilde: Christian Thuesen, NCC

11. © CNI - Center for Ny Industrialisering 2008 Mass production Mass customization Individual customization Leveraging similarity in the long tail Standardized building Standardized purchasing Standardized building component Standardized competence Customer Specific building Customer specific component Customer specific competence Standardized purchasing Standardized building component Standardized competence Standardized purchasing Standardized competence Customer Specific building Customer specific purchasing Customer specific component Customer specific competence Standardized purchasing Customer Specific building Customer specific component Customer Specific building Kilde: Christian Thuesen, NCC

12. © CNI - Center for Ny Industrialisering 2008 Manubuild

13. © CNI - Center for Ny Industrialisering 2008 Build off site certification

14. © CNI - Center for Ny Industrialisering 2008

15. Green living in China Agenda Build off site and sustainability Sunshinehouse as an example of industrial passive houses

16. © CNI - Center for Ny Industrialisering 2008 ”SUNSHINE HOUSE is building 12 industrtialized terrassed houses based on the Passive house principle. !2 houses will be places in kolding and i Soenderborg (Jutland). The following partners are key players ind the Sunshinehouse: Domea (client organization), Salus (client organization), Technological Institute (konceptholder and project manager for the whole project) and the Knowledge center for industrial buildings (knowledge gathering and development). The terrassed houses will be passive house certified according to the German standard and there will be an indoor climate test of the finished houses.

17. © CNI - Center for Ny Industrialisering 2008 Passivehouses Criteria for certificering The heating load to below :12 kWh/m 2 year The energy consumption: 120 kWh/m 2 år Air exchange by infiltration: 0.5 l/s/m²b

18. © CNI - Center for Ny Industrialisering 2008 Mass customized houses Mass productionTrade “Mass customization” High fleksibility Low repetition Low flexibility High repetition High flexibility High repetition

19. © CNI - Center for Ny Industrialisering 2008 Sunshine house as a holistic and integrated concept Working with: a digital infrastrukture (BIM) optimizing the whole production process (Lean and automation) a more simple supply chain by use of a system supplier (Supply Chain Management) Continous improvement Certification and insurance Sunshinehouse

20. © CNI - Center for Ny Industrialisering 2008 Sunshinehouse - Industrialised passive houses Processes Energy solution Certification and insurance Market

21. © CNI - Center for Ny Industrialisering 2008 Project phases Pre qualification Limited offer Selction of the four winner consortia Competition Design for manufacturing Offsite production Onsite production Production Problem cataloqe Concept identification Integrated product development Product & system development Interviews Fact sheet Quidelines Certification Knowledge gathering and development Collection of realtime data Analyze Report Monitoring

22. © CNI - Center for Ny Industrialisering 2008 Time table 18th of June 2009, Kick-off seminar End of August – study tour to Austria regarding industialized passive houses and in depth review of the design principle of the four types of terrassed houses 1st of December, final design for manufacturing and approved by the client organization 1st of September, on-site construction place is opened for the consortia June 2010 finished houses 18th of June 2009, Kick-off seminar End of August – study tour to Austria regarding industialized passive houses and in depth review of the design principle of the four types of terrassed houses 1st of December, final design for manufacturing and approved by the client organization 1st of September, on-site construction place is opened for the consortia June 2010 finished houses

23. © CNI - Center for Ny Industrialisering 2008 Winner Consortia

24. © CNI - Center for Ny Industrialisering 2008

27. Everhouse

28. © CNI - Center for Ny Industrialisering 2008