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TDSB – Sales and Distribution
Doug McArthur - Business Specialist Materials Management Gurjeet Dhaliwal – Sr. SAP Business and System Specialist
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Agenda 1) Introductions/Purpose 2) Who we are 3) SAP Landscape
4) Distribution Centre 5) Sales and Distribution Implementation 6) Lessons Learned 7) Future Initiatives 8) Questions
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Who We Are Toronto District School Board (TDSB) 595 Schools
Educate more than 240,000 full-time and 160,000 part-time students Largest school board in Canada, 4th largest school board in North America Operating budget of $3 billion
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SAP Landscape Current Version SAP ERP 6.0 Enhancement Package 7
Leverage CO, FI, FM, IM, MM, SD, PM, PS, RE, AA, CATS, CRM, BW, SM, OM, PA, TIME, PAY, BENEFITS, ESS/MSSTIME, PAY, BENEFITS, ESS/MSSPortal, Mobility, AP automation (Readsoft), SpinifexIT, EPI-USE Original implementation go live September 1999 TDSB SAP operations committee, representing by the key stakeholders. Business Process Team, HRIS Team, SAP support (ABAP, Basis, Security), BW and CRM Supporting over 36,000 employees
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Distribution Centre Located at 7 McCulloch, Etobicoke
24,000 square feet Provides a wide range of quality products directly related to our school classrooms, caretaking and trades Operates on a fully cost-recovery basis Provides standardization of instructional, caretaking and facility supplies while ensuring health and safety requirements are met Adheres to the Broader Public Procurement Directive (BPS)
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The Numbers Supports over 4,000 SAP users
Stock over 2,000 items, Shipping to over 2,000 delivery locations Over 140 vendors with over 150 contracts 25 different commodities Over 300 external clients Average inventory value is $1.4 million with a fill rate of 99.7% On average pick 618,000 lines, 225,000 boxes shipped yearly Over $9 million of inventory shipped each year 40-60 skids of materials shipped daily 28,000 Internet Catalogue hits each year
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Sales and Distribution
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Implementation Project team selection
ASAP Methodology and Solution Manager Communication of project (engage stakeholders) Focus groups – what is in the market place Scoping and mapping of business design Evaluation of solutions (CRM e-commerce sale, SAP internet sale e- commerce and ABAP standard SAP)
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Implementation Integration points SD, MM, FM, CO, OM, BW, BP, PM, PS
Resources, Training Solution Manager Configuration and testing Conversion Extended Project Team Target go live
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Structure of Solution Customer Master leveraging sold to and ship to parties School Cost Centre structure is defined within a cost centre group, each individual cost centre with in group represents a program or grade Classification was used within the customer master to capture the cost centre structure Customers updated nightly from HR OM/BP Procurement of materials against Work Orders and reported within PM Conditions applied to each material to generate revenue Transportation
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Ordering Process Teachers, online catalogue (web), or SAP ABAP transaction shopping basket approach Upload directly into SAP (ABAP front end) verification sent to creator, which can be forward to the teacher for their records Commitment created in FM to support availability checking End user has the ability to create a return request within SAP Delivery schedule divided into areas
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Picking of Orders Sale orders converted to a delivery document based on a published delivery schedule. (Rush service provided) Predetermined picking layout based on pick locations (sequential structure) Orders picked at the classroom level and consolidated into complete skid shipments Bar code scanning of delivery document and labels Weight calculated on each delivery document
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Picking of Orders Stock keeper can adjust the pick value on or before posting the order In the event of a shortage, a back order report will be automatically generated which will be included with the shipment Billing occurs at the time of the posting of the delivery document Automatic creation of skid form is generated for identification of delivery
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Delivery of Orders Delivery document included with each classroom order Summarized shipping document listing of the classroom orders within the shipment Electronic signatures, punch out to cartage provider for POD and visibility in SAP Leveraging transportation module within SAP
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Training Trained more than 4,000 users
Used video training (Captivate tool, maximum one minute) and step- by-step training documentation Created a SAP folder within the SAP menu to direct the end users to the training materials Focused on primary audience, support teams Incorporated SD Training into TDSB staff course selection
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Reporting SD transaction VA05 is the key report with customized variants Cost Centre reporting, expense is controlled at the department and/or program level BW reports (user and department) FM availability checking (FM Reporting)
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Benefits Eliminated more than 30 ABAP programs,
Integrated Current SAP MM modules, MRP, Purchasing, and Inventory Management Innovative design Security controls Reporting Improved management of Inventory Management Familiar process for end users Opportunity for future expansion
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Lessons Learned Focus groups were a key point in design to meet the customer needs Communication to end users and stakeholders ( s, newsletters, customer service updated clients, surveys, Union support to bargaining members) Selection and involvement of Project Team, empower and communicate project progress (ownership of tasks) Following SAP ASAP mythology (Testing, testing and more testing) Strong Project Management Planning to keep on task, minimized scope creep Define the objectives and scope of the project (Project should meet the needs of the requirements)
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Lessons Learned Training of staff, realistic about training goals, focus was placed on supporting groups, help desk, super users, customer service staff, and purchasing staff Training documentation, video training (no longer than one minute), along with step by step training documentations Created a SAP folder within the SAP menu to direct the end user to the training materials Routing software solution, didn’t work, over complicated a somewhat simple requirement Timing of the implementation was a key point of the training plan (unrealistic to train 4,000+ users), Contingency (back out plan)
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Future Initiatives Forecast Planning
Delivery notice and the time staging of the shipments E-procurement Expansion integration of web catalogue with SAP Solution Manager Implementation of SAP Business Object BI Solutions Account management (IDM)
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Questions
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