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1 Scalable Technology for the Extraction of Pharmaceutics Group #5 Christine Spina Jeremy Katusak
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2 Introduction—Christine Application case studies What comes next?—Jeremy
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3 Introduction What is CCC? A brief history Technology Readiness Levels
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4 What is CCC? Counter-current chromatography Liquid-Liquid extraction Liquid-Liquid chromatography Lower downstream processing costs
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5 What is CCC? Advantages Quick
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6 What is CCC? Advantages Quick Inexpensive
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7 What is CCC? Advantages Quick Inexpensive Gentle and versatile
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8 What is CCC? Advantages Quick Inexpensive Gentle and versatile Range
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9 Introduction What is CCC? A brief history Technology Readiness Levels
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10 A brief history CCC first introduced in 1966 “I” type centrifuges 1980s “J” type centrifuges
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11 A brief history Brunel Institute for Bioengineering (BIB) Brunel CCC prototype
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12 A brief history EPSRC-IMI programme 4.6L Maxi CCC prototype
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13 A brief history EPSRC-IMI programme Further scale-up of the 18L
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14 A brief history EPSRC-IMI programme Scale down: Mini CCC prototype (5.4 or 17.8 mL)
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15 Introduction What is CCC? A brief history Technology Readiness Levels
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16 Technology Readiness Levels Brunnel: TRL4 Dynamic Extractions: TRL5-7 Current TSP-STEP: TRL 8
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17 Introduction—Christine Application case studies What comes next?—Jeremy
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18 Application Case Studies Separation of syn/anti isomers Isolation of intermediate Separation of isomers Isolation of a peroxy-substituted compound
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19 Separation of syn/anti isomers High-Performance Liquid Chromatography (HPLC) of crude containing 32% of target anti isomer
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20 Separation of syn/anti isomers HPLC of crude containing 32% of target anti isomer
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21 Separation of syn/anti isomers HPLC of crude containing 68% of target syn isomer
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22 Separation of syn/anti isomers CCC chromatogram: isolation of anti-isomer >98%
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23 Application Case Studies Separation of syn/anti isomers Isolation of intermediate Separation of isomers Isolation of a peroxy-substituted compound
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24 Isolation of intermediate HPLC of mixturecontaining 64% of starting material
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25 Isolation of intermediate HPLC of mixturecontaining 64% of starting material
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26 Isolation of intermediate HPLC of recovered target
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27 Application Case Studies Separation of syn/anti isomers Isolation of intermediate Separation of isomers Isolation of a peroxy-substituted compound
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28 Separation of isomers High-Performance Liquid Chromatography (HPLC) of crude containing 74% of target
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29 Separation of isomers HPLC of crude containing 74% of target
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30 Separation of isomers HPLC of crude containing 74% of target
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31 Separation of isomers HPLC of purified fraction.
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32 Separation of isomers HPLC of purified fraction. 98% purity.
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33 Separation of isomers HPLC of purified fraction. 98% purity. 95% recovery
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34 Application Case Studies Separation of syn/anti isomers Isolation of intermediate Separation of isomers Isolation of a peroxy-substituted compound
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35 Isolation of a peroxy-substitued compound Crude: 87% Purity
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36 Isolation of a peroxy-substitued compound Crude: 87% Purity Issue: Bromo-impurity
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37 Isolation of a peroxy-substitued compound Crude: 87% Purity Issue: Bromo-impurity
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38 Isolation of a peroxy-substitued compound Crude: 87% Purity Issue: Bromo-impurity Goals: >95% purity
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39 Isolation of a peroxy-substitued compound Crude: 87% Purity Issue: Bromo-impurity Goals: >95% purity AND no bromo-analogue
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40 Isolation of a peroxy-substitued compound Refined: 95.2% purity 59% recovered
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41 Introduction—Christine Application case studies What comes next?—Jeremy
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42 What comes next? Challenges Future goals
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43 Challenges Solid phase preparative chromatography
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44 Challenges Solid phase preparative chromatography Currently the technique of choice Well established
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45 Challenges Solid phase preparative chromatography Currently the technique of choice Well established Understanding the considerations
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46 Challenges Solid phase preparative chromatography Currently the technique of choice Well established Understanding the considerations Manufacturing scale Chromatographic processes to isolate?! Effective control
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47 Challenges Solid phase preparative chromatography Currently the technique of choice Well established Understanding the considerations Manufacturing scale Chromatographic processes to isolate?! Effective control Regulations
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48 What comes next? Challenges Future goals
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49 Future goals One year down, two to go!
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50 Future goals One year down, two to go! Rapid method development
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51 Future goals One year down, two to go! Rapid method development Automation
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52 Future goals One year down, two to go! Rapid method development Automation Continuous processing
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53 Future goals One year down, two to go! Rapid method development Automation Continuous processing Reliability and robustness
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54 References Article: Ian Sutherland, Svetlana Ignatova, Peter Hewitson, et. all, Scalable Technology for the Extraction of Pharmaceutics (STEP): The transition from academic knowhow to industrial reality, Journal of Chromatography A, Volume 1218, Issue 36, 9 September 2011, Pages 6114-6121. (http://www.sciencedirect.com/science/article/pii/S002196731100046X)http://www.sciencedirect.com/science/article/pii/S002196731100046X Images Ted: http://www.tempestfreerunning.com/ted-the-movie-tempest-makes-cameohttp://www.tempestfreerunning.com/ted-the-movie-tempest-makes-cameo Money: http://www.123rf.com/photo_1767615_pennies-on-the-dollar--one-dollar-bill-with-small- stacks-of-pennies-on-top-on-a-white-background.htmlhttp://www.123rf.com/photo_1767615_pennies-on-the-dollar--one-dollar-bill-with-small- stacks-of-pennies-on-top-on-a-white-background.html stopwatch: http://technologytom.com/html/reaction_time.html http://technologytom.com/html/reaction_time.html measuring cups http://www.gourmetsleuth.com/images/dry_measuring_cups.jpg I type: http://www.ncbi.nlm.nih.gov/pmc/articles/PMC2815076/http://www.ncbi.nlm.nih.gov/pmc/articles/PMC2815076/ J type: http://ars.els-cdn.com/content/image/1-s2.0-S0021967304023374-gr1.gifhttp://ars.els-cdn.com/content/image/1-s2.0-S0021967304023374-gr1.gif
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55 Questions?
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