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FM4/FM5 PSRSCM - 1UCB, May 5 th, 2006 THEMIS FM4/FM5 INSTRUMENT SUITE PRE-SHIP REVIEW (PSR) SEARCH COIL MAGNETOMETER (SCM) Michael Ludlam University of.

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Presentation on theme: "FM4/FM5 PSRSCM - 1UCB, May 5 th, 2006 THEMIS FM4/FM5 INSTRUMENT SUITE PRE-SHIP REVIEW (PSR) SEARCH COIL MAGNETOMETER (SCM) Michael Ludlam University of."— Presentation transcript:

1 FM4/FM5 PSRSCM - 1UCB, May 5 th, 2006 THEMIS FM4/FM5 INSTRUMENT SUITE PRE-SHIP REVIEW (PSR) SEARCH COIL MAGNETOMETER (SCM) Michael Ludlam University of California - Berkeley

2 FM4/FM5 PSRSCM - 2UCB, May 5 th, 2006 Personnel and Flight Hardware Status SCM End-Item Data Package Folder #21: FM1 SCM Harness Folder (SN02) Folder #22: FM1 SCM Folder (SN04) SCM Changes since FM2/FM3 PSR None PFRs SCM Backup Slides Environmental Qualification, Acceptance and Performance Test Summary Overview

3 FM4/FM5 PSRSCM - 3UCB, May 5 th, 2006 SCM Status Personnel and Hardware Status Centre d’etudes des Environnements Terrestre et Planetaires (CETP) –Bertrand De la Porte –Alain Roux –O. Le Contel –Abdel Bouabdellah –Christophe Coillot –Dominique Alison –Sebastien Ruocco Flight Hardware Status –6 Flight Units of SCM Sensor (SCM-SC) and SCM Pre-Amp Electronics (SCM-PA) have been delivered to UCB –Design verification through IDPU system occurs periodically during Instrument Suite Comprehensive Performance Tests. SCM sensor is in quiet magnetic environment in THEMIS Mu Metal Can for these tests.

4 FM4/FM5 PSRSCM - 4UCB, May 5 th, 2006 Folder #22: SCM FM1 Folder (SC-SN1, PA-SN1) Table of Contents Environmental Test Reports THEMIS SCM-SC Vibration Test Data THEMIS SCM-PA Vibration Test Data THEMIS SCM-SC Thermal Test Data and Log THM-SCM-TST-13 SCM-SC Vibration Test Report THM-SCM-TST-11 SCM-PA Vibration Test Report THM-SCM-TST-14 SCM-SC Thermal Test Report THM-SCM-TST-12 SCM-PA Thermal Test Report Acceptance Data Package Table of Contents: Shipping Documents, Handling and Operations, Qualification Status, Non-Conformance Reports (NCRs), Historical Record, Test Reports, Physical Measurements (mass properties) Note: SCM-PA was delivered with no NCRs Calibration Reports THM-SCM-TST-15 THEMIS SCM Full Calibration Test Report Provides measurement of Transfer Function, Gain, Phase, Sensitivity and exact orientations of magnetic sensor as obtained at Chambon-la-Floret Calibration Facility End-Item Data Package

5 FM4/FM5 PSRSCM - 5UCB, May 5 th, 2006 Folder #21: SCM Harness Folder (SN02) Table of Contents Harness Diagram THM_SCM_HRN_001 Rev C Assembly Report Jackson and Tull Certification Log (continuation sheet, problem records, work order table, tool and equipment usage record, certification of conformance, crimp tool tensile test records) Inspection Harness continuity test Rework/Repair Reports None Notes & Pictures End-Item Data Package

6 FM4/FM5 PSRSCM - 6UCB, May 5 th, 2006 PFRs There are no open PFRs on the SCM for any unit.

7 FM4/FM5 PSRSCM - 7UCB, May 5 th, 2006 BACK-UP:

8 FM4/FM5 PSRSCM - 8UCB, May 5 th, 2006 ItemModelTest typeQ/A level Report referenceResult SCM- PA EM (ETU) Functional Vibrations Thermal Physical QQQQQQQQ Covered by Thermal Test THM-SCM-PA-TST-01 THM-SCM-PA-TST-02 THM-SCM-PA-TST-03 Success SCM- Pre-Amplifier QUALIFICATION The design of the PA has been qualified with the ETU Model (EM) In addition, the SCM-PA has been tested in Thermal Vacuum, mounted on the IDPU ALL TEST REPORTS ARE INCLUDED IN THE ACCEPTANCE DATA PACKAGE DELIVERED WITH THE EM THM-SCM-ADP-0a section 06

9 FM4/FM5 PSRSCM - 9UCB, May 5 th, 2006 ItemModelTest typeQ/A level Report referenceResult SCM- SC EM (ETU) Functional / Calibration Vibrations Thermal Physical Thermal Potting only QQQQQQQQQQ THM-SCM-SC-TST-05 THM-SCM-CAL-EM1.0 THM-SCM-SC-TST-06 THM-SCM-SC-TST-07 THM-SCM-SC-TST-08 THM-SCM-SC-TST-09 Success Success (*) Success SCM- Search Coil QUALIFICATION The design of the SC has been qualified with the ETU Model (EM) ALL TEST REPORTS ARE INCLUDED IN THE ACCEPTANCE DATA PACKAGE DELIVERED WITH THE EM THM-SCM-ADP-0b section 06 (*) in this test, only the functional properties of the Sensor were validated in thermal. A few cracks being observed in the external potting, the design of the potting was modified and qualified in the test TST-09

10 FM4/FM5 PSRSCM - 10UCB, May 5 th, 2006 ItemModelTest typeQ/A level Report referenceResult SCM- PA F1-F6Functional Vibrations Thermal Physical AAAAAAAA Covered by Thermal Test THM-SCM-PA-TST-11 THM-SCM-PA-TST-12 THM-SCM-PA-TST-03 EM measurements, not repeated with FMs Success See EM ACCEPTANCE TESTS of SCM - Pre-Amplifier The PA, Model F1, has been tested at Acceptance level In addition, the SCM-PA has been tested in Thermal Vacuum, mounted on the IDPU ALL TEST REPORTS ARE INCLUDED IN THE ACCEPTANCE DATA PACKAGE DELIVERED WITH THE FM UNITS THM-SCM-ADP-1a

11 FM4/FM5 PSRSCM - 11UCB, May 5 th, 2006 ItemModelTest typeQ/A level Report referenceResult SCM- SC F1-F6Functional / Calibration Vibrations Thermal Vac Physical AAAAAA THM-SCM-SC-TST- 15 THM-SCM-SC-TST-13 THM-SCM-SC-TST-14 THM-SCM-SC-TST-08 EM measurements, not repeated with FMs Success See EM ACCEPTANCE TESTS of SCM- Search Coil The SC, model F1, has been tested at Acceptance level ALL TEST REPORTS ARE INCLUDED IN THE ACCEPTANCE DATA PACKAGE DELIVERED WITH FM UNITS THM-SCM-ADP-1b

12 FM4/FM5 PSRSCM - 12UCB, May 5 th, 2006 ItemTestlevelspecification PA/SCVibration Sine Vibration Random Vibration Sine Vibration Random QQAAQQAA According to SAI-STM-2508 - Qualification According to SAI-STM-2510 – Qualification According to SAI-STM-2508 - Acceptance According to SAI-STM-2510 - Acceptance PA SC PA SC Thermal Thermal Vacuum QQAAQQAA 3 cycles; 4 h/step; -45, +60 °C 6 cycles; 4 h/step; -100, +80 °C 3 cycles; 4 h/step; -45, +55 °C 2 cycles; 4 h/step; -70, +45 °C CalibrationQ/AAccording to the scientific requirements THM TESTS SPECIFICATIONS

13 FM4/FM5 PSRSCM - 13UCB, May 5 th, 2006 THEMIS SCM SCHEDULE ItemModelDelivery DateDelivery Status SCM (SC-PA & Harness) ETU : PA ETU : SC FM1 FM2 FM3 FM4 FM5 Spare Model August 04, 2004 November 24, 2005 January 01, 2005 March 22, 2005 April 04, 2005 May 2005 Delivered

14 FM4/FM5 PSRSCM - 14UCB, May 5 th, 2006 SC Vibration test

15 FM4/FM5 PSRSCM - 15UCB, May 5 th, 2006 SC Thermal vacuum test

16 FM4/FM5 PSRSCM - 16UCB, May 5 th, 2006 PA Vibration test

17 FM4/FM5 PSRSCM - 17UCB, May 5 th, 2006 PA Thermal test


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