1. Indicator Statement Analyze the functioning and applications of materials technology. Objective(s): Identify and describe applications of materials technology in the designed world. Such as: Metals Alloys Nonmetals Composites Biomaterials Explain science concepts and mathematical concepts applied in materials technology. Such as: Strength of shapes Forces Center of gravity Moments of inertia Stress Strain Deflection Efficiency

2. Throughout history, people have used materials to design and create the tools, machines, shelters and other items that solves problems and extends our capabilities.

3. Engagement

4. Take a moment and look at what you are wearing today. How many different materials can you identify? Rubber, Nylon, Leather, Cotton, Polyurethane Cotton, Polyester, or a Cotton/Polyester blend Cotton, Metal

5. Materials are all around us. We use all types of materials for all types of reasons. You will have 5 minutes to identify as many different types of materials found in the classroom as possible List the item and what you think it is made of. Exploration

6. How many did we find? Are different items made with the same materials? Are the same items made with different materials?

7. Explanation The technology of producing, altering, and combining materials. Example applications: producing paper from wood, producing aluminum from ore, drilling holes in wood, annealing to soften metal, laminating wood.

8. Explanation Organics Metals and Alloys Polymers Ceramics Composites Each type of material has its unique scientific, mathematical characteristics. Each material has different properties in strength of shapes, forces, center of gravity, moments of inertia, stress, strain, deflection, and efficiency.

9. Explanation Organics are or were living organisms Composed of mostly Carbon and Hydrogen Structure depends on the way cells developed not by human manipulation Renewable, sustainable Infinite variety Genetically alterable

10. Explanation Metals are pure elements which comprise about three-fourths of the periodic table Few are used in their pure form because of: –Hardness; too hard or too soft –Cost; scarcity of element –Engineers need certain characteristics that can only be accomplished by a blending of basic elements Metallic materials include alloys, which are combinations of metals and other elements

11. Explanation Possess material properties, including: –high strength and toughness –high electrical conductance –high thermal conductance –luster Examples –aluminum - copper - gold - zinc - iron - lead - nickel –silver - thorium - chromium - tin - beryllium

12. Explanation Consist of materials composed of two or more elements, at least one being a metal This combination of elements gives the material a combination of properties from each element Examples –Steel- iron, carbon and impurity elements such as boron copper or silicon –Brass - copper, zinc –Stainless Steel - nickel, iron –Monel - nickel, copper

13. Explanation Ferrous Metallics - iron and alloys which contain at least 50% iron (e.g. wrought iron, cast iron, steel, stainless steel) Nonferrous Metallics - Metallic elements other than iron (e.g. copper, lead, tin, zinc, titanium, beryllium, nickel) Powdered (Sintered) Metals (ferrous or non-ferrous) Sometimes called sintered metal. A process of producing small (powdered) particles which are compacted in a die and then “sintered” (applying heat below the melting point of the main component) Examples: gears, bearings, carbide tool inserts

14. Explanation Polymers –Chain-like molecule made of many (poly) smaller molecular units (monomers) –Chaining (polymerization) is responsible for the formation of natural fibers, wood, lignin, rubber, skin, bone and the tissues of animals, humans and insects

15. Explanation –Human-made polymers –Plastics are workable or moldable Thermosetting plastics are formable once (e.g. epoxy, phonelic (Bakelite), polyurethane) Thermoplastics can be heated repeatedly and formed into new shapes (e.g. polyethylene, nylon, Plexiglas)

16. Explanation Elastomer –amorphous (shapeless) structure consisting of long coiled-up chains of entangled polymers –can be stretched at room temperature to at least twice its original length and return to its original shape after the force has been removed Process to strengthen an Elastomers: vulcanization –a chemical process used to form strong bonds between adjacent polymers to produce a tough, strong, hard rubber (automobile tires)

17. Explanation Crystalline compounds combining metallic and non metallic elements The absence of free electrons make ceramics poor electrical conductors. Because of the strength of the bonding, ceramics have high melting temperatures

18. Explanation Clay Products Inorganic material which is shaped, dried and fired. Examples: brick, floor and wall tiles, drainage tile, roof tile, sewer pipe, chimney flue, china, and porcelain.

19. Explanation Refractory Materials Ceramics designed to provide acceptable mechanical or chemical properties while at high temperatures. Most are based on stable oxides such as carbides, nitrides, and borides. An example of a refractory is the machinable all-silica insulating tiles on the U.S. space shuttle

20. Explanation Glass Based on silica with additives that alter the structure or reduce the melting point, optimize optical properties, thermal stability and resistance to thermal shock Cermets  Combinations of metals and ceramics(oxides, nitrides, or carbides) bonded together in the same way powdered metallurgy parts are made. Examples: crucibles, jet engine nozzles

21. Explanation Laminar or Layer Composites - alternate layers of materials bonded together. (e.g. plywood, safety glass, Formica, bimetallic strips) Particulate Composites - discrete particles of one material surrounded by a matrix of another material. (e.g. concrete, asphalt, powdered metals and ceramics) Fiber-Reinforced Composites - composed of continuous or discontinuous fibers embedded in a matrix of another material. (e.g. Kevlar, rayon, steel reinforced tires, fiberglass, graphite-epoxy)

22. Explanation Biomaterials can be made from natural or synthesized in the lab. They are often used and/or adapted for a medical application, and comprises whole or part of a living structure or biomedical device The Biomaterial will perform, or replaces a natural function. Examples of this are artificial knees, Heart Valves and Dental Implants

23. You will create a page for your ePortfolio that describes all of the major types of materials. – Metals –Alloys –Nonmetals –Composites –Biomaterials Describe the properties and characteristics of the material Describe a test that can be done to determine the type of material Explain were the material can be used Include a picture Elaboration

24. Students assess their knowledge, skills and abilities. Activities permit evaluation of student development and lesson effectiveness. Evaluation