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Clark Reliance Corporation Strongsville, OH. Fuel Gas Treatment.

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Presentation on theme: "Clark Reliance Corporation Strongsville, OH. Fuel Gas Treatment."— Presentation transcript:

1 Clark Reliance Corporation Strongsville, OH

2 Fuel Gas Treatment

3 Applications From Well to End User

4

5 Gas Gathering Multiple Wells to Production Remove Solid and Liquid Contaminates Robust Mechanical Separation Minimal Maintenance H2S and CO2 is removed as well.

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7 Gas Transmission Gas Transmission Stations 50 to 100 Miles along the Pipeline Compressors Increase Pressure for Further Distribution Inlet - Separators, Filter Separators Outlet – Coalescing Filter

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9 Generate Electricity for Power Grid Peak Power Generation Base Load Produce Steam Drive Steam Turbine for Additional Power Generation Combined Cycle Electrical Generation Process Overview

10 Pressure Control Temperature Control Flow Measurement Removal of Impurities –Knockout –Fine Filtration –Last Chance Filter Elements of Fuel Gas Treatment

11 Pressure Reduction Sliding Stem Valves with Positioners Reduces the pressure of the gas from 700- 1000 psi to 400-450 psi Protects Turbine Improves Turbine Efficiency

12 Performance Heater Shell and Tube Heat Exchanger –100% of Gas Flow –Heats Gas to ~350 ° Boiler Feed Water Controlled by Throttling Water Discharge

13 Start-Up Heater Electric Heater –~25% of Gas Flow –50 F Temperature Rise 50 F Above Dew Point SCR or Step Control

14 Water Bath Heater Gas Fired Heater –100% of Gas Flow –Heats Gas to ~180 ° U-Bend Controlled by Throttling Gas Flow/Bypass

15 Flow Measurement Individual Turbine Flow Measurement –Orifice Meter Custody Transfer –Not Clark-Reliance

16 Removal of Impurities Mechanical Separation Filtration

17 Gravity Separation Vane Separators KO Drums 100% Removal of >8µ Liquids

18 Gravity Separation Offset inlet with baffle Handles slugs of liquids Efficiency to 100% down to 5 micron liquid particles

19 Centrifugal Separation Gas-Liquid Separation HI-EF Element 99-100% Removal of Liquids to 8µ Solids to 5µ

20 Centrifugal Separation Multi-Cyclone Scrubber 99-100% Removal of Liquids to 8µ Solids to 5µ Limited Turndown in Gas Flow

21 Filter Separator Multi-Stage Liquid and Solid Filtration 99% Removal of Solids to 0.5µ 100% Liquid and Solid Removal to 3µ

22 Filter Separator

23 Coalescing Filter Optimum Protection 99.98% Solid and Liquid Removal to 0.3µ Aerosol Removal Multi-Stage Design Inside-Out Filtration

24 Filter Arrangement Horizontal or Vertical? Filter or Coalescer? Footprint Access to Filter Elements

25 Combination Separators Filter Elements First or Last? Filter or Coalescer? Purpose for Mechanical Stage? –Coalescer - Reduce Load on Filter –Filter Sep – Remove Accumulated Liquids and Solids

26 Filter Elements Pleated Filter Elements Melt Blown Filter Elements Resin Bonded Filter Elements Coreless Filter Elements Fiberglass Filter Elements Membrane Filter Elements

27 Filter Separator Coalescing Filter Over 4 times the filtration area Longer element life Fewer element changes More rapid liquid drainage Lower saturated pressure drop

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29 Filter Access Options Blind Flange and Davit Simple Cheap Slower Access Good for Smaller Vessels

30 Filter Access Options Sentry High Pressure Modco Screw Type Low-Medium Pressure

31 Liquid Filtration Equipment

32 Filtration Capabilities ASME Code Simplex & Duplex  ASME Code Series HiFlow Design  Utilizes “V” Series microglass elements  Flows to 3000 GPM  Carbon and Stainless Steel  Standard and Engineered Designs Available “V” Series Elements  Absolute Rated Microglass  Rated per ISO 16889  Heavy Duty Construction  150 PSI Collapse Rating  Coreless Elements Available

33 Transfer Valves Patented shoe seal provides “zero leak” performance Zero frictional drag on change-over Exceptionally low pressure drops Positive mechanical lockdown Fabricated steel construction - Carbon & Stainless Steel Valve sizes from 1 ½” to 10”

34 Steam Separator Removes Mists and Liquids from Steam Low Pressure Drop High Efficiency Wide Range of Flow

35 Skid Mounted Systems

36 Modular Systems

37 Pressure Reduction Skid

38 Startup Heater

39 Performance Heaters

40 KO and Fine Filtration

41 Assembly – Piping and Wiring Piping –ASTM B31.3 –ASTM B31.1 Wiring –NEC –ATEX –CSA

42 Instruments and Controls Level Control –Automatic Drain Valve Temperature Pressure Differential Pressure Flow Measurement

43 Drying Systems Dryer Packages Molecular Sieve –Natural gas dryers –Liquid dryers – Propane, butane, etc –CO2 Removal

44 ?Typical System? Doesn’t Exist Varies by Application Most Common –Pressure Reduction –Filtration –Heating –Flow Measurement

45 W o r l d C l a s s M a n u f a c t u r i n g ??Questions??


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