1. 5.1 Student Book © 2005 Propane Education & Research Council 5.1 Designing & Installing Dispenser Transfer Systems

2. Consult local jurisdictions for applicable codes, standard and legal requirements This material is not an exhaustive treatment of the subject and does not preclude other procedures to enhance safe LP-gas operations This publication is not intended nor should it be construed to 1.Set forth procedures which are the general custom or practice in the propane industry 2.Establish the legal standards of care owed by propane distributors to their customers 3.Prevent the reader from using different methods to implement applicable codes, standards or legal require- ments. CETP Program Disclaimer

3. This training material was designed to be used as a resource only and does not replace federal, state, local, or company safety rules. The user of this material is solely responsible for the method of implementation. The Propane Education and Research Council, the National Propane Gas Association and Industrial Training Services, Inc. assume no liability for reliance on the contents of this training material. Issuance of this material is not intended to nor should it be construed as an undertaking to perform services on be- half of any party either for their protection or for the protection of third parties. CETP Program Disclaimer

4. 5.1 Student Book © 2005 Propane Education & Research Council

6. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 1 To successfully plan the installation of a propane dispenser, select appropriate dispenser configuration and associated equipment, and to determine the proper location for the dispenser, it is necessary to examine the installation site and to fully understand how the disperser will be used and operated. In this module you will: 1.Identify the types of containers to be filled at the dispenser 2.Determine the dispenser tank size and orientation 3.Determine the location for the dispenser and other factors affecting dispenser component selection 5.1.1 Determining Disperser Application, Operating Requirements & Proper Location

7. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 1 Identifying the types of containers to be filled at the dispenser Figure 1. Vapor Cylinder & Motor Fuel Cylinder Determining the types of propane containers that will be serviced a good estimate of the volume of propane usage on a weekly basis will lead to a better dispenser design and installation while avoiding wasted time and expense that can arise out of poor pre-installation planning.

8. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 2 Figure 2. Sample Disperser Installation Planning Form (Front)

9. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 3 Determining the dispenser tank size and orientation Courtesy Clean Fueling Technologies Figure 3a. Vertical Motor Fuel Dispenser With Pump & Meter Cabinet Courtesy Meeder Equipment Co. Figure 3b. Horizontal Dispenser With Pump & Meter Cabinet

10. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 3 Figure 4. Sample Disperser Installation Planning Form (Back) Selecting the proper sized tank(s) for the dispenser installation is crucial for cost-efficient delivery routing and reliable service. Appropriate sized tank(s) is also important where local jurisdictional authority approval or fire safety analysis and/or installation permits are required.

11. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 5 Determining the location for the dispenser and other factors affecting dispenser component selection NFPA 58 2004 ASME stationary tank separation distance requirements are listed in Table 6.3.1 Note: Distances are for aggregate water capacity.

12. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 5 NFPA 58 2004 ASME stationary tank separation distance requirements are listed in Table 6.3.1 Note: Distances are for aggregate water capacity.

13. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 6 NPFA 58 Provisions for Vertical Tanks Compliance requirements: Consultation with the tank manufacturer and strictly following their prescribed installation instructions Knowing the prevailing local conditions with respect to earthquake potential and the effects of high winds Communicating these actions to the local authority having jurisdiction during pre-installation planning

14. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 7 Figure 5. Probabilistic Seismic Hazard Maps, U.S. Geological Survey http://eqhazmaps.usgs.gov/html/graphics.html

15. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 8 (Support I-Beams) Courtesy of Manchester Tank Figure 6. Vertical Tank Specification Drawings & Foundation Partial Detail (Not the manufacturer’s actual foundation plan.)

16. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 8 Identifying available site electrical supply specifications The planning and installation of electrical service to a propane dispenser should be coordinated with the installation site owner or operator and a licensed electrical contractor. 1.Is the available power supply single-phase or 3-phase? 2.Where is the connection point to the existing power supply;are there open breaker panel slots for the dispenser? 3.Will existing electrical connections need to be modified to meet NFPA 58 requirements for ignition source control? 4.Does the location have a history of electrical service problems due to low-voltage, “brown-outs” or other factors?

17. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPage 9 As the dispenser installation planning nears completion, attention should be given to other equipment and accessories needed for dispenser operating requirements.

18. 5.1.1 Student Book © 2005 Propane Education & Research CouncilPages 10-12 Time to See If You Got the Key Points of This Module… Complete the Review on pages 10 & 11. See if you are ready for the Certification Exam by checking off the performance criteria on page 12.