1. G. Wehmeier EHS Lampertheim 28.04.04 Loss Prevention and Safety Promotion in the Process Industries Praha 2004 Evaluation of safety instruction system by survey of shift workers Dr. Guido Wehmeier Ciba Speciality Chemicals Germany

2. G. Wehmeier EHS Lampertheim 28.04.04 Survey of shift workers Status: Problem: Objective: Approach:  Questioning of shift workers  Proper site safety management system established  Low loss time accidents figures No evident deficiencies  Evaluation of knowledge level of single shift worker  Further improvement of safety level

3. G. Wehmeier EHS Lampertheim 28.04.04 Training and instruction themes Personal Protection Equipment - Skin protection - respiratory equipment Process Response to incidents and alarms Hazardous materials - safety data sheet - handling Manufacturing procedures - new products - new processes sites specific risks fire and explosion protection Emergency response

4. G. Wehmeier EHS Lampertheim 28.04.04 Causes of failures in Chemical plants One third of failures are human made

5. G. Wehmeier EHS Lampertheim 28.04.04 Questioning Activities due to break down (Shift change over) transfer of chemicals out of tank lorries measures to be taken in case of alarm by control system Personal protection equipment Suitable questions concerning:

6. G. Wehmeier EHS Lampertheim 28.04.04 Results of survey Staff very well informed about safety themes Handling of hazardous materials without problems Training with practical exercises

7. G. Wehmeier EHS Lampertheim 28.04.04 Conclusion Stressing of the importance of safety performance Sensitising of employees Showing optimization in detail Survey effects

8. G. Wehmeier EHS Lampertheim 28.04.04 Behavior Based Safety = Part of System Facilities (Pumps, Control Systems, Panels, Valves, Cranes, etc.) People (Human Characteristics and Behavior) Management Systems (Procedures, Risk Assessment, Incident Investigation Training, etc.) People‘s Behavior in Operating Environment and Culture

9. G. Wehmeier EHS Lampertheim 28.04.04 What is Human Factors? Facilities (Pumps, control systems, panels, valves, cranes, etc.) People (Human characteristics and behavior) Management Systems (Procedures, risk assessment, incident investigation training, etc.) Operating Environment and Culture