1. 1 Global R&D Effort of Superconducting RF Technology for the International Linear Collider Akira Yamamoto, Marc Ross, and Nick Walker ILC-GDE Project Managers Visiting INFN, Frascati, January 22, 2009 081209 ILC Global Design Effort

2. 2 Outline Introduction R&D Status Plan for Technical Design Phase Global Plan and Project Management Summary 081209 ILC Global Design Effort

3. A Next Step International Linear Collider (ILC) 3 081209 ILC Global Design Effort

4. GDE ILC Timeline Reference Design Report (RDR) GDE process TDP 2 LHC physics 200520062007200820122009201020112013 Ready for Project Submission Tech. Design Phase (TDP) 1 ~100 participants 55 institutes 12 countries 3 regions 4 N. Walker - ILC08 ILC-GDE INFN-Frascati Visiting, Jan. 2009

5. 5 Outline Introduction R&D Status Plan for Technical Design Phase Global Plan and Project Management Summary 081209 ILC Global Design Effort

6. Technical Design Report to be completed by 2012 Reference Design, 2007 >> Technical Design Phase, 2008-2012 We are now at the stage of progressing from the RD to TD 6 081209 ILC Global Design Effort

7. Reference Design Released in Beijing, Feb. 2007 SC linacs: 2x11 km –for 2x250 GeV Injector centralized –Circular damping rings IR with 14 mrad crossing angle ParameterValue C.M. Energy500 GeV Peak luminosity2x10 34 cm -2 s -1 Beam Rep. rate5 Hz Pulse time duration1 ms Average beam current 9 mA (in pulse) Average field gradient31.5 MV/m # 9-cell cavity14,560 # cryomodule1,680 # RF units560 7 081209 ILC Global Design Effort

8. 8 TDP Goals of ILC-SCRF R&D Field Gradient 35 MV/m for cavity performance in vertical test (S0) 31.5 MV/m for operational gradient in cryomodule to build two x 11 km SCRF main linacs Cavity Integration with Cryomodule “Plug-compatible” development to: Encourage “improvement” and creative work in R&D phase Motivate practical ‘Project Implementation’ with sharing intellectual work in global effort Accelerator System Engineering and Tests Cavity-string test in one cryomodule (S1, S1-global) Cryomodule-string test with Beam Acceleration (S2) With one RF-unit containing 3 crymodule 081209 ILC Global Design Effort

9. Presentation for CSIC-CIEMAT 20 January 2009081209 Marc Ross, FermilabILC Global Design Effort 99 Superconducting Cavity R&D Niobium Sheet metal cavity Fabrication: Forming and welding (EBW) Surface Process: Chemical etching and polishing Cleaning Inspection/Tests: Optical Inspection (warm) Thermometry (cold)

10. Progress in Single Cell Cavity Record of 59 MV/m achieved with the RE cavity with EP, BCP and pure-water rinsing with collaboration of Cornell and KEK 10 081209 ILC Global Design Effort

11. Status of 9-Cell Cavity Europe “Gradient” ( MV/m) with Ethanol rinse (DESY): Industrial (bulk) EP demonstrated ( MV/m) (DESY) Large-grain cavity (DESY) Surface process with baking in Ar-gas (Saclay) America(s) Gradient distributed (20 – 40 MV/m) with various surface process (Cornell, JLab, Fermilab) Field emission reduced with Ultrasonic Degreasing using Detergent, and “Gradient” improved (JLab) Asia “Gradient”, 36MV/m (LL, KEK-JLab), 32 MV/m (TESLA-like, KEK) Effort in Chinese laboratories in cooperation with KEK, Fermilab, Jlab, and DESY Effort in Indian laboratories in cooperation with Fermilab, KEK 11 081209 ILC Global Design Effort

12. 12 ILC operation ： MV/m R&D Status ： ~ 30 MV/m to meet XFEL requirement Field Gradient progressed at TESLA 20 % improvement required for ILC 081209 ILC Global Design Effort

13. Industrial EP at DESY/Plansee The average gradient, 36 MV/m, achieved with AC115-118 13 081209 ILC Global Design Effort

14. Presentation for CSIC-CIEMAT 20 January 2009 Marc Ross, Fermilab 14 Combined Yield of Jlab and DESY Tests 23 tests, 11 cavities One Vendor 48 Tests, 19 cavities ACCEL, AES, Zanon, Ichiro, Jlab 50% Yield 45 % at 35 MV/m being achieved by cavities with a qualified vendor !! 14

15. 15 Outline Introduction R&D Status Plan for Technical Design Phase Global Plan and Project Management Summary 081209 ILC Global Design Effort

16. Plan for High Gradient R&D 1: Research/find cause of gradient limit high resolution camera surface analysis 2: develop countermeasures remove beads & pits, establish surface process 3: verify and integrate countermeasures get statistics 16 081209 ILC Global Design Effort

17. A New High Resolution, Optical Inspection System camera white LEDhalf mirror EL mirror motor & gear for mirror camera & lens sliding mechanism of camera tilted sheet illumination by Electro-Luminescence perpendicular illumination by LED & half mirror Camera system (7µm/pix) in 50mm diameter pipe. For visual inspection of cavity inner surface. ~600µm beads on Nb cavity 17 Iwashita (Kyoto) and Hayano (KEK) et al. DESY starting to use this system in cooperation with KEK 081209 ILC Global Design Effort

18. Guideline: Standard Procedure and Feedback Loop Standard Fabrication/Process (Optional action) Acceptance Test/Inspection FabricationNb-sheet purchasingChemical component analysis Component (Shape) FabricationOptical inspect., Eddy current Cavity assembly with EBW (tumbling Optical inspection ProcessEP-1 (Bulk: ~150um) Ultrasonic degreasing (detergent) or ethanol rinse High-pressure pure-water rinsingOptical inspection Hydrogen degassing at 600 C (?)750 C Field flatness tuning EP-2 (~20um) Ultrasonic degreasing or ethanol(Flash/Fresh EP) (~5um)) High-pressure pure-water rinsing General assembly Baking at 120 C Cold Test (vertical test) Performance Test with temperature and mode measurement Temp. mappingIf cavity not meet specification Optical inspection 18 081209 ILC Global Design Effort

19. EP-1 (25 + 100 um removed) After Fabrication EP-1 (25 um removed) Comparison with each treatment 19 081209 ILC Global Design Effort

20. DESY: Field Emission Analysis Cavity gradient shifted to High Gradient by ‘ethanol rinse’, except for “lowest two” (due to different reasons) 20MV/m 30 40 20 081209 ILC Global Design Effort

21. Cavity Integration and Tests Europe (EU) –Cryomodule assembly plan for XFEL (DESY/INFN/CEA-Saclay) –Input-coupler industrial assessment for XFEL (LAL-Orsay) –Cryomodule design for S1-global (INFN/KEK) –TTF- 9 mA Test America(s) (AMs) –Cryomodule design –Cryogenic engineering (FNAL in cooperation with CERN) –SCRF Test Facility (FNAL) Asia (AS) –Cryomodule engineering design (KEK/INFN, KEK/IHEP) –Superconducting test facility (KEK) Global effort for Cavity/Cryomodule Assembly –Plug-compatible integration and test : 21 081209 ILC Global Design Effort

22. Plug-compatible Conditions Plug-compatible interface nearly established ItemCan be flexible Plug-comp. Cavity shapeTeSLA/LL/ RE LengthFixed Beam pipe flangeFixed Suspension pitchFixed TunerBlade/Jack Coupler flange (warm end) Fixed Coupler pitchfixed He –in-line jointTBD

23. Cavity Shape Design Investigated TESLA –Lower E-peak –Lower risk of field emission LL/IS, RE –Lower B-peak –Potential to reach higher gradient 23 LL: low-loss, IS: Ichiro-shape, RE: re-entrant 081209 ILC Global Design Effort

24. 24 Two shields model based on TTF-III Study of the “plug-compatible” cryomodule cross-section One shield model to save fabrication cost 081209 ILC Global Design Effort

25. Global Cooperation: Plug-compatible Design and R&D 25 Global Design Effort Cost driven R & D process Technology transfer to Industry Innovation Intellectual engagement Expert base 25 N. Walker - ILC08

26. Global Production: Plug-Compatible Production Testing (QA/QC) Free ‘global’ market competition (lowest cost) Maintain intellectual regional expertise base 26 N. Walker - ILC08

27. Summary of Plug-compatibility in R&D and Construction Phases R&D Phase –Creative work for further improvement with keeping replaceable condition, –Global cooperation and share for intellectual engagement Construction Phase –Keep competition with free market/multiple-suppliers, and effort for const-reduction, (with insurance) –Maintain “intellectual” regional expertise base –Encourage regional centers for fabrication/test facilities with accepting regional features/constraints 27 081209 ILC Global Design Effort

28. Plug-Compatibility Document 28 081209 ILC Global Design Effort

29. 29 Cavity and Cryomodule Test with Plug Compatibility Cavity integration and the String Test to be organized as a global cooperation (S1-Global): –2 cavities from EU (DESY) and AMs (Fermilab) –4 cavities from AS (KEK (and IHEP)) –Each half-cryomodule from INFN and KEK A practice for the plug-compatible assembly 081209 ILC Global Design Effort

30. General Plan for S1-Global 30 081209 ILC Global Design Effort INFN – KEK cooperation progressed And crucially important

31. INFN-KEK Cooperation established Signed by INFN president and KEK DG in 2008 081209 ILC Global Design Effort 31

32. Remark and Acknowledgement Progress –Cryomodule design work complete, –Manufacturing in progress at Zanon, Acknowledgements –INFN-LASA’s cooperation to the global cavity- string test program (S1-Global) crucially important and appreciated, –ILC-GDE would thank Prof. C. Pagani and his team for their critical contributions, Cryomodule, cavity package, and subcomponent development as well as training of next generations. 081209 ILC Global Design Effort 32

33. SRF Test Facilities N. Walker - ILC08 33  KEK, Japan  DESY  FNAL TTF/FLASH ~1 GeV ILC-like beam ILC RF unit (* lower gradient) NML facility Under construction first beam 2010 ILC RF unit test STF (phase I & II) Under construction first beam 2011 ILC RF unit test

34. 34 TESLA/FLASH at DESY FLASH cryomodules Experiences being gained from TELA/FLAS H are critical inputs for ILC: 081209 ILC Global Design Effort

35. 9mA Experiments in TTF/FLASH XFELILCFLASH design FLASH experiment Bunch chargenC13.213 # bunches3250 * 26257200 * 2400 Pulse length ss 650970800 CurrentmA5999 35 081209 ILC Global Design Effort

36. Preliminary Results (2008) FLASH operations records Long bunch trains with 3nC per bunch: –550 bunches at 1MHz –300 bunches at 500KHz –890MeV linac energy All modules running with 800us flat-top and 1GeV total gradient All RF stations with 800us flat top 550 bunches at 1MHz, 3nC/bunch, 890MeV Limited to 1MHz (3mA) during first (preparatory) experiments 6 kW achieved 2009 goal: 36 kW (9mA) 36 081209 ILC Global Design Effort

37. 37 Beam Acceleration Test Plan with RF unit at Fermilab and KEK 081209 ILC Global Design Effort

38. 38 Superconducting Magnets for Beam Focusing and Transport Components in Cryomodule –G-integral : 36 T Aperture: 78 mm –Alignment: < 100 nm 081209 ILC Global Design Effort

39. Quadrupole R&D Work at Fermilab and SLAC/CIEMAT 39 081209 ILC Global Design Effort

40. 40 Outline Introduction R&D Status Plan for Technical Design Phase Global Plan and Project Management Summary 081209 ILC Global Design Effort

41. 41 ILC-GDE Organization Chart SCRF -ML G-CFS AS EU AM AS ILCSCFALC ILC-GDE Director Regional Directors Project Managers AAP PAC FALC-RG Director’s Office = ~ Central Team = ~ EC Experts Project. M. Office - EDMS - Cost & Schedule - Machine Detector Interface - ILC, XFEL, Project X liaison - ILC Communications 081209 ILC Global Design Effort

42. SCRF Area Organization in TDP as of Sept., 2008 Regional Effort: Harrison, Foster, Yokoya SCRF Technical Effort: Yamamoto, Shidara, and Kerby Institute Institute Leaders Cavity: Process Lilje Lilje Cavity: Integ. Hayano Cryomod ule Ohuchii/C arter CryogenicsPetersonHLRF(LLRF)Fukuda M LI Adolphsen AMsAMsAMsAMsCornellFermilabSLACANLJ-labPadamseeKephartRaubenheimerGerigRimmerPadamseeChampionKellyReece/ChampionAdolphsen Champio n Peterson Adolphsen AdolphsenAdolphsen EUEUEUEUDESYCERNSaclayOlsayINFNCIEMATBrinkmannDelahayeDaelWormserPaganiLilje L. Lilje PratPaganiParmaPieriniTavian ASASASASKEKKoreaIHEP RRCAT/BAR C IUACVECCYokoyaGaoSahni(Sahni)RoyBhandariHayanoGaoHayano Tsuchiya/O huchi Hosoyama / Nakai FukudaHayano 081209 42 ILC Global Design Effort

43. Project Management in 2007-2008 Technical Coordination and Leadship (by PMs) Encourage “extended R&D for cavity gradient (S0)” and integration with establishing “Plug-compatibility” Propose “Cavity-string test with global effort (S1-Global) “ We are developing practical plan for cryomodule string test with accelerator beam (S2) Start to prepare for AAP review in spring, 2009, We are establishing good communication by visiting world- wide SCRF/RF laboratories DESY, CEA/Saclay, LAL/Orsay, CERN, INFN, CSIC/CIEMAT Fermilab,SLAC, Jlab, Cornell, LANL (TRIUMF) KEK, IHEP, Beijing U., Tsinghua U, IUAC, RRCAT, TIFR, VECC BARC, KNU, PAL, 43 081209 ILC Global Design Effort

44. Project Management Plan in 2008-2010 Actions Required: Field gradient (S0) To be re-optimized, based on the R&D progress (2010), Plug-compatibility Common interface conditions to be agreed in LCWS-08 (2008), Overview document in preparation System engineering/test plan, (S1, S2) Work sharing in cavity string in global effort (S1-Global) Accelerator system test with beam Necessary detailed study and re-coordination under limited resources, including schedule Effort for “minimum machine” in view of SCRF (by N. Walker), RF power sources and distribution, Prepare for AAP Review in April, 2009 Global Communication and cooperation with Laboratories & Industries 44 081209 ILC Global Design Effort

45. Global Plan for SCRF R&D Calender Year 200720082009201020112012 Technical Design PhaseTDP-1TDP-2 Cavity Gradient R&D to reach 35 MV/m Process Yield > 50% Production Yield >90% Cavity-string test: with 1 cryomodule Global collab. For System Test with beam 1 RF-unit (3-modulce) FLASH (DESY)STF2 (KEK) NML (FNAL) 45 081209 ILC Global Design Effort

46. Guideline: Standard Procedure and Feedback Loop Standard Fabrication/Process (Optional action) Acceptance Test/Inspection FabricationNb-sheet purchasingChemical component analysis Component (Shape) FabricationOptical inspect., Eddy current Cavity assembly with EBW (tumbling Optical inspection ProcessEP-1 (Bulk: ~150um) Ultrasonic degreasing (detergent) or ethanol rinse High-pressure pure-water rinsingOptical inspection Hydrogen degassing at 600 C (?)750 C Field flatness tuning EP-2 (~20um) Ultrasonic degreasing or ethanol(Flash/Fresh EP) (~5um)) High-pressure pure-water rinsing General assembly Baking at 120 C Cold Test (vertical test) Performance Test with temperature and mode measurement Temp. mappingIf cavity not meet specification Optical inspection 46 081209 ILC Global Design Effort

47. (RDR ACD concepts and R&D) Towards a Re-Baselining in 2010 Process –RDR baseline & VALUE element are maintained Formal baseline –Formal review and re-baseline process beginning of 2010 Exact process needs definition Community sign-off mandatory DS def Design Studies 2009 2010 Re-Baseline New baseline engineering studies 2012 Rejected elements RDR Baseline (VALUE est.) (RDR ACD concepts and R&D) 47 N. Walker - ILC08

48. 48 Cooperation with EuroXFEL and Other Projects Further SCRF Accelerator Project Plans investigated : Project X at Fermilab, SC Proton Linac at CERN, and ERL at KEK Best effort for common design and cost-effective design 081209 ILC Global Design Effort

49. 49 Summary Technical Design Phase in progress: Phase-1: Technical reality to be examined, 35 MV/m with yield 50 % in surface process and with the cavity-string in a cryomodule Plug-compatible crymodule to be examined with global effort. Phase-2: Technical credibility to be verified 35 MV/m with the yield 90 % for 9-cell including fabrication System engineering and beam acceleration with the field gradient MV/m. We aim for Global cooperation with having plug-compatibility, and with a smooth transition to the construction/production phase. Cooperation with world-wide Institutions cricially important 081209 ILC Global Design Effort

50. Acknowledgements We would thank INFN for –accepting our visiting here, today, –Cooperation and contribution in various R&D efforts in SCRF for the ILC, We would specially thank Prof. Carlo Pagani for his kindest guidance and leadership in SCRF design work and critical important, advanced R&D efforts, and Would thank Dr. Susanna Guiducci for all the arrangement. 081209 ILC Global Design Effort 50