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CARBOGEN AMCIS Company Overview
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…Innovative Chemistry Solutions
Who we are CARBOGEN AMCIS is a Swiss leading provider of drug development and commercialization services, offering Custom Development & Manufacture of APIs. Our Mission is to help pharmaceutical industries: Bring new generation medicines to market Reduce time and risk associated with the drug development Take chemistry off the critical path by providing… …Innovative Chemistry Solutions
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Locations Dishman facilities & offices CARBOGEN AMCIS Local sales
Dishman CRAMS Manchester United Kingdom Early / Late Phase Neuland Switzerland Early / Commercial Phase Bubendorf Switzerland Late Phase / Commercial Bavla India Late Phase / Commercial Shanghai China Late Phase / Commercial Riom France Early Phase Aarau Switzerland Early /Commercial Phase Bavla India Late Phase/ Commercial
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Company History 2012 Acquisition of CARBOGEN AMCIS SAS in Riom, France 2007 Creation of CARBOGEN AMCIS Ltd in Manchester, UK 2005 Investment in High Potency Facility in Bubendorf 1990 Foundation CarboGen Spin-off of the University of Zurich focused on research services and early-phase API supply 2006 Creation of CARBOGEN AMCIS AG 2008 New High Potency Facility in Ahmedabad, India 2006 Acquisition of CARBOGEN AMCIS AG by Dishman Pharmaceuticals and Chemicals Ltd 2000 Acquisition of CarboGen and AMCIS by Solutia 1982 Foundation AMCIS joint an pharma company focused venture with on PR&D and cGMP manufacturing
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Business Units & Company Structure
Dishman Group Dishman Pharma Services Dishman Marketable Molecule Dishman Specialty Chemicals Dishman Vitamins & Chemicals Dishman Disinfectants CARBOGEN AMCIS Dishman CRAMS Manchester United Kingdom Early/Late Phase Neuland Switzerland Early/Commercial Phase Bubendorf Switzerland Late Phase/ Commercial Bavla India Late Phase/ Commercial Shanghai China Late Phase/ Commercial Riom France Early Phase Aarau Switzerland Early/Commercial Phase Bavla India Late Phase/ Commercial
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Dishman Group Key Facts
Established in 1983 Public company quoted on BSE US $300 M turnover company Year on year growth approx. 30% since 2004 More than 1000 technical staff Global presence – manufacturing sites Europe (5), India (2), China ISO 9001:2000, ISO :2004, OHSAS :2007 Successful audit history FDA inspected May 2006 (Bavla), Feb 2010 (Naroda), March (Bavla, Ahmedabad) EDQM/TGA inspected June (Bavla), TGA: Sept 2011 (Bavla) DCGI / WHO: July 2006, Feb 2010, May 2012 Korean FDA Feb 2013 ( Naroda ) Accreditation as foreign manufacturer for Japan
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CARBOGEN AMCIS Key Facts
Over 20 years experience 6 sites (3 in Switzerland, 1 in the United Kingdom, 1 in France and 1 in India) Over 200 chemists, with >40% Ph.D. Well over 500 projects per annum 75% of projects are return customers Over 100 projects involving production, 30% HiPo 15 Commercial products Successful audit history Since 2006 part of the Dishman Group FDA, Swiss Medic, French Health Agency (ANSM), Korean FDA Accreditation as foreign manufacturer for Japan
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Our Added Value Technology
We continuously invest in new technologies to stay at the forefront of chemical service providers. Service Our customers benefit from the most efficient, flexible, collaborative and seamless experience possible. Partnership Our long-term business success is our customer’s long- term success.
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Business Focus: Client Satisfaction
Sole focus on the pharmaceutical sector Highest quality standards Exclusive custom synthesis No proprietary products All compound IP belongs to the customer Flexible and tailored solutions Impressive in-house technologies to support different types of chemistry Product lifecycle management through the Dishman Group Ongoing review/implementation of new technology Chromatography (SMB, SFC) Drug Product Services High Potency ADC
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Our Services Early Phase Late Phase Commercial Phase
Process Research and Rapid Supply of APIs prepared according to non cGMP Late Phase Process Development and cGMP Manufacture Commercial Phase Process Optimisation FDA audited Manchester (UK) 500 Kg I non GMP Research Preclinical Phase I Phase II Phase III Market Drug Substances (DS) / API Aarau (CH) 50 Kg I GMP Research Preclinical Phase I Phase II Phase III Neuland (CH) 50 Kg I GMP Research Preclinical Phase I Phase II Phase III Bubendorf (CH) 200 Kg I GMP Preclinical Phase I Phase II Phase III Market
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Our High Potency Services
Early Phase Process Research and Rapid Supply of APIs prepared according to non cGMP Late Phase Process Development and cGMP Manufacture Commercial Phase Process Optimisation FDA audited Riom (FR) 4000 vials I GMP Preclinical Phase I Phase II Phase III Drug Products (DP) Bubendorf (CH) 75 Kg I GMP Preclinical Phase I Phase II Phase III Market Drug Substances (DS) / HAPI Bavla (India) 200 Kg I GMP Phase I Phase II Phase III Market Shanghai (China) 350 Kg I GMP Phase I Phase II Phase III Market
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Drug Substances (API) & Drug Products
Process Research Route scouting Route development Process Optimization Scale-up cGMP Manufacturing cGMP chromatography from g to 100s Kg scale Lifecycle Management Drug Products Pre-Formulation Services Formulation Services Development and optimization of lyophilization cycles Aseptic filling Process Validation (Media Fill Testing) Liquid forms, semi-solids and injectables
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October 2010 - confidential
PR&D Laboratory October confidential 13
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Regulatory Consultancy
Support and guide customers through successive phases High quality documentation for successful due diligence Maintain experience and avoid handovers Support for the success of a projects for future license, sale or funding Common & best practices What is necessary at which stage of development What adds additional value
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Commercial Supply Manufacture started in 1996, no product recalls
15 Commercial products 3 Oncology commercial products (parenteral application) Multiple products undergoing validation (including lifecycle), including several HiPo 1-2 NDA filings annually Commercial supply into the major markets (US, EU, Japan, Korea, Australia, Brazil) Regulatory Support CMC support for IND, IMPD, NDA and MAA Multiple DMFs (US, EU, Japan) CTD (Common Technical Document) format Post-Approval Change Documentation Type II Drug Master Files (DMFs) European Drug Master Files (EDMFs) Commercial Products as of end 2013 (confidential information): 9 APIs – brinzolamide, brimonidine tartrate, lodoxamide tromethamine, nepafenac, tropicamide, apraclonidine HCl, azacitidine (hipo), pomalidomide (hipo), bendamustine (hipo). 2 RegisteredIntermediates – for eribulin mesylate (Eisai), for Iloprost (Bayer). 1 Regulatory Starting Material - for bortezomib (J&J) 3 Ingredients / Excipients – Polyquad, RLM-100, myristinamide
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Track Record of Quality
SwissMedic March 2012 – Aarau, Neuland March 2012 – Bubendorf No major findings FDA September 2011 – Bubendorf No 483’s noted on this or any previous FDA audit ANSM (French Health Agency) May 2012 – Riom 2013 – Korean FDA Japan Accreditation as foreign manufacturer for Japan since 2009 Customers >25 different customer audits annually At least 4 different (Top 10 Pharma) customer ESH audits annually
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Lifecycle Management Track record of successful technology transfer of processes to Dishman Group >15 processes transferred to date including RSM, intermediates and launched APIs Continuous monitoring of process performance Continuous evaluation and implementation of process improvements (Lean and 6-sigma techniques) In depth experience of managing the post-approval change processes of all main regulatory bodies Continuous monitoring of the changing requirements Transition management to generic supply Experience of filing CEPs at the EDQM
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Quality Assurance Strategy
“Fit for Purpose” supply chain Strategy agreed up front Classical & Lifecycle validation approach according to FDA guideline Expedite filing through registration batch approach Quality by Design approach Fully compliant with ICH-Q8,9, 10 & 11 PAR studies Optimisation by statistical DoE as required Product quality risk assessment
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Analytical Services Overview
Characterization Control Stability • Structure Elucidation • Absolute Configuration • Solubility Profile • Salt Screening • Polymorphism • Particle Sizing • Compatibility • Impurity Profiling Solid State Characterization Drug Product Characterization • Method Development • Inpurity Tracking • Method Verification • Specification Development • Specification Justification • Method Validation • Raw Material • IPC • API • Release Analysis • Method Transfer Reference Standards ICH Stability • Stress Stability • Drug Substance Stability • Drug Product Stability • Degradation Profiling
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Equipment for Drug Products
GMP Production 5 Isolators Laminar Flow Hoods 1 GMP Freeze Dryer Terruzzi m² CIP+SIP 1 Autoclave 1 Dry Heat Oven Dedicated Formulation and Pre-formulation Labs Solid Forms (oral drugs) Liquid Forms (injectables) Stability Chambers Safe location in Switzerland Fully GMP validated and mapped Operational at ICH conditions Stringent IQ, OQ, and PQ Routing calibration Continuous monitored (24/7) Monitoring systems FDA compliant (21CFR Part 11) Real-time access to data via LIMS-System
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Equipment for API Manufacturing
70 general-purpose reactors (from 6 L to 4500 L) 5 cryogenic reactors (40 L to 3000 L) High temp reactor (200 L) High pressure autoclaves (range of scales) Hastelloy filter dryers (from 0.25 to 1 m2) Temp range: -100°C to +160°C Pressure range: 1 mbar to 25 bar Milling / Micronization
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Pilot / Manufactutring
Milling Equipment Site Type Scale Sieve Size (mm) GMP Category Lab NE IKA MF 10 basic 5 – 500 g 0.25 – 3 0 - II AA Jetpharma MC-one 0.5 – 500 g N/A Pilot / Manufactutring Frewitt TC-150 1 – 12 Kg 0.5 / 1 / 5 a 0 - I BU Frewitt 100 Kg 1 Quadro Comil U10 0.279 / 0.6 / 1 / 4.7 Jetpharma MC-50 0.5 – 2 Kg
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Loop Milling Volume (L) Transfer Milling Volume (L)
Wet Milling Equipment Site Type Loop Milling Volume (L) Transfer Milling Volume (L) Feed (L/hr) d90 (µm) GMP Category Lab Mobile* IKA Magic Lab ≤ 120 20 – 50 a 0 - IV Pilot / Manufacturing IKA Process Pilot /4 IKA Process Pilot /4 Atex IKA DR 2000/5 ~ 2500 * Aarau, AA (CH): up to Category II, Neuland, NE (CH): up to category II, Bubendorf, BU(CH): up to category IV; Bavla (IN): up to category IV
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Freeze and Spray Drying
Site Type Productivity Range Ice Capacity Condenser T (°C) # Trays GMP Category Lab BU (mobile) Lyo Zirbus 2x3x3/5 max 300 g/run * max 4 Kg/run - 80°C 3 (2 L) a 0 - IV Riom Telstar Lyobeta 20 (1) 7.2 L/run (bulk) max 12 Kg/run 4 + 1 NE Büchi Mini Spray Dryer B- 290 up to 100 g/h* n.a. -10°C 0 - II Pilot / Manufacturing AA Telstar Lyobeta 20 (2) max 1 Kg/run* max 30 Kg/run Terruzzi (3) 14.4 L /run (bulk) * (Solutions: 10% w/w) Max 2'480 vials (2R) - Automatic stoppering possible Automatic stoppering possible Max 3'952 vials (2R) - Automatic stoppering possible
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Chromatography Services g to Kg
g/d SMB Licosep 10-50 Binary Separations racemates 1-5 kg/d Flash Chromatography Biotage 400 L System Multi-component separations g/d 2x Preparative HPLC Knauer + Dan-process 10 cm ID Columns Multi-component separations g/d Preparative HPLC Novasep 20 cm ID column 5 and 15 cm ID columns for HiPo Multi-component separations kg/d Preparative HPLC Novasep 30cm and 45cm ID column Multi-component separations g/d Preparative MPLC Verdot/Armen Large-scale Normal phase Dedicated department 8 people specialized in Chromatographic solutions Central service supporting all sites Extensive set of technologies From feasibility study through to commercial production August confidential 25 25
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High Potency Capabilities
Highly Potent APIs for (pre)clinical trials and commercial use Riom France Bubendorf Switzerland Bavla India Shanghai China Aseptic Filling Up to 4000 vials Laboratories Up to 10 L Kilo-Scale Manufacturing Facility Up to 250 L Pilot Plant Manufacturing Facility Up to 1600 L Large-Scale Manufacturing Facility Up to 1600 L Large-Scale Manufacturing Facility Up to 8000 L OEL<1g/m3 OEL<0.1g/m3 OEL<0.1g/m3 OEL<10g/m3 OEL<0.1g/m3 OEL1-100g/m3 Up to Category IV Up to Category IV Up to Category IV Up to Category III Up to Category IV Up to Category III
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HiPo Manufacturing – Cat III
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HiPo Analytical Capabilities
October confidential 28
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Categorisation HiPo Criteria Category 0 Category I Category II
Category III Category IV Potency (1) > 500 > 100 100 – 10 10 – 0.1 < 0.1 OEL range (2) 5000 – 1000 1000 – 100 10 – 1 1 – 0.05 * Toxicity oral LD50 (3) > 1000 1000 – 300 300 – 50 50 – 5 < 5 NOAEL (4) 100 – 10 10 – 1 1 – 0.1 Acute adverse effects None Slight Moderate; reversible Moderate – severe; reversible Severe; irreversible Chronic adverse effects Slight – moderate Moderate; irreversible Severe; irreversible – lethal Genotoxicity None – (+) Ames Test (+) in a battery of studies (1) Dose [mg/d] (2) g/m3as 8h – TWA (3) mg/kg, rat (4) 28d, mg/Kg, oral rat * Standard value based on industrial hygiene data. Lower equipment or process specific values possible, depending on additional measures
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Project Management Communication
Customer CARBOGEN AMCIS Management Steering Committee Management Purchasing Ad hoc communication Sales Project Leader Weekly Report Project Leader Regular Phone Conference Technical Visits Chemists Chemists 30
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Flexible Approach Open Business Model One-off Project
Framework Agreement FTE Agreement Manufacturing • Deliverables • Project budgets • Payment terms • Termination • Overall budget • Payment terms • Termination • FTE Rates • Resource level • Payment terms • Renewal • Termination • Budget ($/Kg) • Payment terms • Forecasting • Termination Project Project Project Project Project Project Project Project Project 31
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CARBOGEN AMCIS Advantages
Long track record in handling complex and long synthetic processes 500+ projects in 2011 100+ projects involving production (30% of which are HiPo) 126 standalone analytical projects 50+ R&D projects 40+ Stability Studies 20+ Chromatography projects Phase appropriate development Robust, reproducible & industry- scalable process Experience from a broad customer base Comprehensive package Within available budget & timelines Tailored based on customer preferences One-stop-shop to limit the number of suppliers to be managed for drug products and substances Commercial track records Lifecycle management High quality infrastructure (nonGMP, cGMP) Flawless audit history
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What‘s New ? – Bubendorf, Switzerland
~ 4 Mio USD invested cGMP clean room for antibody drug conjugates (ADCs) Sterile room (grade D/ C) OEL <1 µg/m3 8h-TWA Pressure Cascade (+30 Pa, +15 Pa, 0 Pa, -15 Pa) Equipment Available: Isolators, Barrier Systems and Walk-in fume hoods Bio-safety cabinets (grade C) Dry oven sterilizer and autoclave for sterilization ~ 1 Mio USD invested cGMP suite for High Potency Chromatography Equipment Available: 3 Walk-in-Barrier Hoods HPLC 10 and 15 cm ID column g/day 1000 ml/min at 70 bar
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What‘s New ? – Riom, France
Investment: ~ $950,000 USD Implementation of a new VHP (Vaporized Hydrogen Peroxide) disinfection system Acquisition of 2 new aseptic filling isolators New Bag-In/Bag-Out system for HEPA filters exchange Increased level of sterility assurance in terms of disinfection, air-tightness and air flow Grade A (ISO 4.8) compliant throughout the entire process
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What‘s New ? – Bavla, India
New High Potency Kilo-lab (~ 110 m2 floor space) Class Separate material and personnel airlocks Negative Pressure Cascade among corridor/airlocks/operational areas(+15 Pa, 0 Pa, -15 Pa) HEPA Filters for air in and out (AHU single pass) [8hr TWA]: 50 ng/m³ > OEL < 1 μg/m³ 3 reactors (glass lined and SS) equipped with charging isolators 1 Agitated Nutsche Filter Drier (ANFD) equipped with discharging isolator
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Thank you! Name Surname, Ph.D. Title Tel: xx-xxx-xxx-xxx
CARBOGEN AMCIS Hauptstrasse 171 CH-4416 Bubendorf Switzerland
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