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Activity-Based Costing
27/11/2012 Cost Accounting-II Dr. Salah Hammad Lecture 6 Activity-Based Costing 9 - 1 1
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Activity-Based Costing Illustrated
27/11/2012 Activity-Based Costing Illustrated Number of units Machine hours – Assembly Direct materials Direct labor – Assembly Direct labor – Packaging Total direct labor Total direct cost Overhead costs: Assembly Packaging Total overhead Total costs 100,000 6,000 $1,500,000 $ 750,000 990,000 $1,740,000 $3,240,000 40,000 30,000 $2,400,000 $ 600,000 360,000 $ 960,000 $3,360,000 140,000 36,000 $3,900,000 $1,350,000 1,350,000 $2,700,000 $6,600,000 $1,620,000 810,000 $2,430,000 $9,030,000 J25P J40X Total Third Quarter – Production and Cost Data 9 - 2 2
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Activity-Based Costing Illustrated Step 1: Identify the Activities
27/11/2012 Activity-Based Costing Illustrated Step 1: Identify the Activities Assembly Department Setting up machines Handling material Product Assembly Packaging Department Inspection Packing Shipping 9 - 3 3
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Activity-Based Costing Illustrated Step 2: Identify the Cost Drivers
27/11/2012 Activity-Based Costing Illustrated Step 2: Identify the Cost Drivers Assembly building: Assembling Setting up machines Handling material Packaging building: Inspecting and packing Shipping Machine-hours Setup hours Production runs Direct labor hours No. of shipments 6,000 40 8 60,000 100 30,000 400 22,800 200 J25P J40X Total Cost Driver Volume 36,000 440 48 82,800 300 Activity Cost Driver 9 - 4 4
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27/11/2012 Activity-Based Costing Illustrated Step 3: Compute the Cost Driver Rates Assembly building: Assembling Setting up machines Handling material Total assembly overhead Packaging building: Inspecting and packing Shipping Total packaging overhead Total overhead $1,080,000 396,000 144,000 $1,620,000 $ 414,000 $ 810,000 $2,430,000 36,000 machine hour 440 hours 48 runs 82,800 direct labor hour 300 shipments $ /machine hour $ 900/setup hour $3,000/run $ /direct labor hour $ 1,320/shipment Building and Activity Overhead Cost Cost Driver Volume Rate 9 - 5 5
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Activity-Based Costing Illustrated Step 4: Assign Costs Using ABC
27/11/2012 Activity-Based Costing Illustrated Step 4: Assign Costs Using ABC Assembly building: $30/machine hour Machine $900/setup hour Handling $3,000/run Packaging building: Inspection and $5/direct labor hour $1,320/ shipment Total ABC overhead $180,000 36,000 24,000 300,000 132,000 $672,000 $ 900,000 360,000 120,000 114,000 264,000 $1,758,000 J25P J40X Overhead 9 - 6 6
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Cost Flow Diagram – ABC System
27/11/2012 Cost Flow Diagram – ABC System Manufacturing overhead Direct costs Assembly building Packaging building Assembling Setup Handling material Inspecting/ packaging Shipping J25P J40X Directly assigned Machine hours Runs LH Ship- ments 9 - 7 7
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Activity Based Costing – Illustrated
27/11/2012 Activity Based Costing – Illustrated Direct material Direct labor: Assembly Packaging Total direct labor Direct costs Overhead: Assembly building: $30 per machine hour Machine $900 per setup hour Handling $3,000 per run Package building: Inspecting and $5 per direct labor hour $1,320 per shipment Total ABC overhead Total ABC cost Number of units Unit cost $1,500,000 $ 750,000 990,000 $1,740,000 $3,240,000 $ 180,000 36,000 24,000 300,000 132,000 $ 672,000 $3,912,000 100,000 $ $2,400,000 $ 600,000 360,000 $ 960,000 $3,360,000 $ 900,000 120,000 114,000 264,000 $1,758,000 $5,118,000 40,000 $ J25P J40X 9 - 8 8
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Comparison of Reported Unit Product Costs
27/11/2012 Unit Costs Compared Plantwide rate Department (building) rate Activity-based costing $48.06 $41.04 $39.12 $105.60 $123.15 $127.95 J25P J40X Comparison of Reported Unit Product Costs 9 - 9 9
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Cost Flows through Accounts
27/11/2012 Cost Flows through Accounts Let’s see ABC cost flow for the Assembly Department. It's T-account time! 9 - 10 10
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Direct Materials Costs
27/11/2012 Direct Materials Costs Materials Inventory 1,500,000 2,400,000 Assembly WIP J25P DM 1,500,000 Assembly WIP J40X DM 2,400,000 9 - 11 11
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Direct Labor Costs Wages Payable 750,000 600,000 Assembly WIP J25P
27/11/2012 Direct Labor Costs Wages Payable 750,000 600,000 Assembly WIP J25P DM 1,500,000 DL ,000 Assembly WIP J40X DM 2,400,000 DL ,000 9 - 12 12
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Overhead Costs Assembling 180,000 900,000 1,080,000 Assembly WIP J25P
27/11/2012 Overhead Costs Assembling 180,000 900,000 1,080,000 Assembly WIP J25P DM 1,500,000 DL ,000 OH ,000 Setting Up 36,000 360,000 396,000 Assembly WIP J40X DM 2,400,000 DL ,000 OH1,380,000 Handling Material 24,000 120,000 144,000 9 - 13 13
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Transfer from Assembly to Packaging
27/11/2012 Transfer from Assembly to Packaging Assembly WIP J25P 2,490,000 DM 1,500,000 DL ,000 OH ,000 Packaging WIP J25P 2,490,000 Assembly WIP J40X 4,380,000 DM 2,400,000 DL ,000 OH1,380,000 Packaging WIP J40X 4,380,000 9 - 14 14
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