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Chiho Wang ATLAS TRT Duke University CERN, Feb. 2002 1 Fuse Box Status Chiho Wang Duke University
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Chiho Wang ATLAS TRT Duke University CERN, Feb. 2002 2 Fuses Prototype fuses received 06/22/2001 u Spec. L: 5.8 mm W: 2.0 mm H: 4.2 mm (including legs) u 5 random samples L: 5.82 +/- 0.03 mm W: 2.4 +/- 0.17 mm H: 4.33 +/- 0.09 mm With new fuse box prototype: u Length: OK u Width: OK u Height: A little hard to squeeze in. Can it be smaller? Or, can we get another 1mm for fuse box?
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Chiho Wang ATLAS TRT Duke University CERN, Feb. 2002 3 New Fuse Box Prototype Dimension changes from previous prototype: u Height (z): 4x2mm --> 5.5x2mm (+3 mm) u Length ( ): 19mm --> 20.15 mm (+1.15 mm) u Width (r): type dependent, no change
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Chiho Wang ATLAS TRT Duke University CERN, Feb. 2002 4 Fuse box dimension
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Chiho Wang ATLAS TRT Duke University CERN, Feb. 2002 5 Remaining Design Issues Fuse box mounting u Free hanging from the end of HV kapton Risk in damaging kapton. u A rigid mounting Require interaction with space frame or cooling plate & snake cable... Fuse box grounding u From fuse box to tension plate Require interaction with snake cable & cooling plate... u Solder soft wire between HV kapton ground shield and tension plate. May affect kapton flexibility
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Chiho Wang ATLAS TRT Duke University CERN, Feb. 2002 6 Fuse Box Components Duke u FR-4 casing* u FR-4 printed circuit film* 1812 size 1nF filter capacitors (same as module capacitor) 1206 size 1-2k filter resistors u Truncated Molex 2759 female terminal u Stycast potting glue for coating u Furon K102, 0.001” Kapton + 0.0015” Acrylic adhesive tape u 2-56 Nylon screw Penn/CERN/Russia(?) u Habia HFI 150 minicoax HV cable (?) u Connector for minicoax to PPB1 u Fuses* * custom made components
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Chiho Wang ATLAS TRT Duke University CERN, Feb. 2002 7 Production Scheme Once design is finalized u ~ 2 month for part collection & fabrication. Including: Machining of FR-4 casing Fabrication of printed circuit u ~ 4 month for assembly Based on 200 fuse boxes with 2.5 boxes/person/day Could we send this out? (Krakow?)
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Chiho Wang ATLAS TRT Duke University CERN, Feb. 2002 8 Summary A prototype fuse box has been assembled with the prototype fuses. No obvious dimensional problem. Fuse box mounting and grounding schemes are yet to be addressed When design is finalized. Production is estimated to take ~ 6 month
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