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Published byMegan Wilkinson Modified over 11 years ago
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Impact of Product Classes on Logistics Plans and Decisions
Consumer Goods Convenient Goods Shopping Goods Specialty Goods Industrial Goods
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Product Characteristics Impacts on Planning
Product life cycle 80-20 rule Individual characteristics: Weight-Bulk ratio (ration of weight to volume, density; e.g. cotton vs. steel) Value-Weight ratio (coal vs. jewelry) Substitutability (customer’s reaction when not in stock) Risk characteristics (perishability, flammability, ease of being stolen)
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Product Life Cycle Sales Volume Time Introduction Maturity Growth
Decline
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80-20 Rule and ABC Classification
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The 80-20 curve with an Arbitrary Product Classification
Total Sales(%) Total Items(%) A C B 20 50
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ABC Analysis Divides on-hand inventory into 3 classes
A class, B class, C class Basis is usually annual $ volume $ volume = Annual demand x Unit cost Policies based on ABC analysis A items receives wide geographic distribution through many warehouses, with high levels of stock availability Give tighter physical control of A items Forecast A items more carefully C items might be distributed from a single, central stocking point(e.g. plant), with lower total stocking levels than for the A items B items would have an intermediate distribution strategy where few regional warehouses are used © 1998 by Prentice Hall, Inc. A Simon & Schuster Company Upper Saddle River, N.J Transparency Masters to accompany Operations Management, 5E (Heizer & Render) 12-13 13
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Inventory Value of the Products in a Warehouse
80-20 rule and ABC analysis can be used as the basis of grouping the products in a warehouse y= (1+A)x A+X where, Y= Fraction of cumulative sales X= Fraction of items A: constant to be determined If the relation between X and Y is already known: A= X(1-Y) (Y-X)
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Product Characteristics
Weight- Bulk Ratio Value-Weight Ratio Substitutability Risk Characteristics
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Logistics Cost as a percentage of sales price
Increasing Weight-bulk ratio Logistics Cost as a percentage of sales price Storage Cost Transportaiton Cost Total Cost Generalized Effect of Product Density on Logistics Cost
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Logistics Cost as a percentage of sales price
Generalized Effect of Value-weight Ratio on Logistics Cost Increasing value-weight ratio Logistics Cost as a percentage of sales price Transportation cost Storage Cost Total Cost
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Effect of Improved Transportation on Logistics Cost for a given level of substitutability
Improved transportation service Storage Cost Lost Sale cost Transport cost Total cost Logistics cost as a percent of price
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Effect of Average Inventory Level on Logistics Cost for a Given Level of Substitutability
tics cost as a percentage of price Transportation cost Lost Sale cost Storage cost Total cost
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Generalized Effect of Product Risk On Logistics Cost
Increasing Level of Risk of the Product Costs Storage Cost Transportation Cost Total Cost
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