1. Standard way of sharing product data for nuclear power plants in Korea April 11th, 2005 Soonhung Han shhan@kaist.ac.kr Plant Engineering Life Cycle Conference 2005

2. Contents Korean nuclear power industry Data sharing problems between participating organizations Collaboration with Hitachi of Japan Implementation of P&ID viewer and handover

3. Korea Daejeon Seoul ChinChina Japan

4. Energy Facts in Korea South Korea needs to import 97% of its energy requirements. Its first commercial nuclear power reactor began operating in 1977. Today 19 reactors provide 40% of the country's electricity. 9 more planned until 2015

5. Long-Term Power Development Plan in Korea (facility) 1988 2005 20102015 (MWe) 34.2% 28.0% 31.4%

6. Main NPP Locations

7. APR 1400 Overview Advanced Power Reactor 1400 1400 MWe evolutionary PWR Developed since 1992 Standard design was certified in May 2002 Construction schedule is targeting the commercial operation in 2010

8. Data flow of Korean nuclear plants Owner and operator (KHNP) Engineering KOPEC Microstation, PlantSpace Equipment Doosan heavy ind. Pro/E Construction Hyundai Cons. AutoCAD Intergraph/PDS etc. O&M KHNP (KPS) Architects & engineering system Equipment design and mfg. system Construction system O&M management system Design data translator Equipment data translator Construction data translator O&M Data translator Plant life cycle information management order operation Process & design info Equipment info. O&M info. Spatial conf. info. ERP Translator

9. IPIMS of KOPEC (design stage)

10. DREAMS of KHNP (O&M stage) Technical documents: Equipments SAP ERP KHNP: Korea hydraulic and nuclear power KOPEC: Korea plant engineering co. KHNP: Korea hydraulic and nuclear power KOPEC: Korea plant engineering co.

11. Application of GPM in O&M phase Design/ConstructionO&M IPIMS (KOPEC) ERP (SAP) (KHNP) Info. management system based on GPM Data repository DGN Viewer GPM TranslatorGPM Server P&ID, 3D, Design data (equipment, parts) O&M data Barrier between design and O&M GPM Browser Equipment makers

12. R&D in Japan PlantCALS July 1996 ~ March 1998 Budget: 2 billion Japan Yen PlantEC 1998 ~ 2000 Data warehouse IMS VIPNET 2000 ~ 2004(domestic), 2005 ~ 2006(IMS)

13. GPM model from Hitachi, Japan GPM has been developed for nuclear plants by Hitachi (generic plant model, generic product model)

14. Implementation of the first year DB: EDM (OODB) & Access (RDB) 2D and 3D system: Microstation + plug-in application DB: EDM (OODB) & Access (RDB) 2D and 3D system: Microstation + plug-in application

15. Test models for the second year 1 st test data 2 nd test data

16. RDL test implementation ECM EDM APR1400 equip Initial reference class

17. VIPNET of IMS Virtual Production Enterprise Network (VIPNET) based on GPM Participating countries: Japan, Swiss, Canada, Korea Virtual Production Enterprise Network (VIPNET) based on GPM Participating countries: Japan, Swiss, Canada, Korea

18. Thanks

19. Korean project partners Policy-making & project support MOCIE (government) Funding and evaluation ETEP Domestic standardization KATS/ECIF Coordination & Enabling technology KAIST (prj coordinator) Hitachi OpenKnowledge, Japan Overseas institutes Commercialization Participation companies Institutes in commission User Group User requirement Practical use of project output PlantSTEP PartDB Inc. ACT Inc. Youl system Requirement analysis Implementation KHNP KOPEC IAE Kyunghee Univ. KHNP: Korea hydraulic and nuclear power KOPEC: Korea plant engineering co. KHNP: Korea hydraulic and nuclear power KOPEC: Korea plant engineering co.

20. APR-1400 3D-CAD Views

21. Interoperability cost in capital facilities industry of USA (in $ Millions), NIST Stakeholder Group Design and Engineering ConstructionOperations and Maintenance Total Architects and Engineers 1,007.2147.015.7 1,169.8 General Contractors 485.91,265.350.4 1,801.6 Specialty Fabricators 442.41,762.2- 2,204.6 Owners and Operators 722.8898.09,027.210,648.0 Total2,658.34,072.49,093.315,824.0