1. Verigy V93000 Service Training
Compact Test Head
Verigy-TM
Revision Date Changes __ By________
Rev First Version Uli Bahlinger

2. Compact Test Head Manufacturing Manipulator
Flat Panel Holder E6979LF
Manipulator E6979LC
DUT-Interface with Hard Docking E8009L
LINUX Controller
Compact Test Head E8014A
Compact Test Head

3. Compact Test Head Engineering Manipulator
DUT-Interface without Hard Docking E8009LD
Compact Test Head E8014A
Engineering Manipulator E6979EC
Compact Test Head

4. Power Subsystem Overview Block Diagram (CTH)
Power Subsystem Key Components
Compact Test Head
From
Mains Power
V AC
Power Backplane AC DC
Control
Primary Power Box ,
AC Dist Box
V AC
DC output to each card slot
DC/DC Power Unit
AC/DC Power Unit
355V DC
Trim DC out Voltage
Rack Interface Board
Monitor
Temp. DC
Sense
Power Control Bd
Power Control
DIS
Temp.
Sensors
DIS
This block diagram shows the functional blocks and the main connections of the power subsystem.
Most parts are in the compact test head. The On/Off unit is external.
Pressure Sensor To
Controller (RS232)
Cooling Unit
ON/OFF Unit
Compact Test Head

5. Primary Power Distribution CTH Star 400V/230V
Compact Test Head

6. Primary Power Distribution CTH Delta 200V-208V
Compact Test Head

7. Compact Test Head Power Connections
Main breaker
Mains power inlet
Mains power out
(Cal Robot)
Compact Test Head

8. Compact Test Head Connections
Low Level Diagnostic Cable RS232
ON/OFF Unit cable
Optical link
Cooler Control
Compressed air
Main breaker
Mains power inlet
Cooling water in
Mains power out
(Cal Robot)
Cooling water out
Compact Test Head

9. Connecting Mains Power 1
Remove main breaker cover
1. Release three screws
2. Lift off cover
Compact Test Head

10. Connecting Mains Power 2
Remove cable clamp cover
1. Remove four screws
2. Lift off cover
3. Select cover according to cable diameter
Compact Test Head

11. Mains Power Terminals Phase L3 terminals L2 L1 N terminal
(Star config. only)
PE terminal
Compact Test Head

12. Main Breaker Settings Current Selector Instantaneous trip multiple
Star 400V 50A
Delta 208V 55A
Delta 200V 60A
All configurations: 6
Compact Test Head

13. Compact Test Head Bottom/Maintenance Side
AC/DC Power Box
On/Off Unit
Rack Interface Board
Passive Control Board
CC2
AC/DC Power Units
Jumper Board
Active Control Board
CC 1
Optical link
Compact Test Head

14. Compact Test Head DUT-Side (DUT-Interface and Covers removed)
Power Backplane
Front Plane CC2
Power Control Board 12
Power Control Cable 2
Front Plane CC1
Power Control Board 11
Power Control Cable 1
Compact Test Head

15. AC/DC Power Unit – Exchange
Use the hose extraction tool for the cooling hoses
Weight : 15kg
Compact Test Head

16. Power Subsystem Rack Interface - Location
Residual charge
warning LEDs
Water cooled heat sink
Thermal (Bimetal) switch with release button
Accessible from the back side of the CTH
In case of problems, always check the “release button” on the temperature switch (bimetal switch)
Locating pin
Prototype
Connectors to Power Backplane
Rack Interface State Machine and error latches
DIS Controller and CAN bus interface
Fan
Compact Test Head

17. Hard Docking Interface
The Hard Docking interface must be removed for the exchange of:
DUT Interface / Wiring Board
Power Control Boards
Frontplanes
Power Backplane
DC/DC Fuses
Compact Test Head

18. Space for Pogo Cable Assys
DUT-Interface
Wiring Board
Utility adapter board
Space for Pogo Cable Assys
DPS cables
To remove the DUT Interface:
remove cards from card cages
disconnect soft docking air tubes
remove 12 countersink screws
two persons are needed!
Compact Test Head

19. Breakers and Fuses Exchanging a DC/DC fuse Exchanging a breaker
Exchanging an AC fuse
Compact Test Head

20. RS232 for low level diagnostic
Power Backplane
Cooler Control
RS232 for low level diagnostic
ON/OFF Unit with EMO
Rack Interface Board Connectors
AC/DC Power Unit Connectors
Compact Test Head

21. Power Backplane LEDs
Remove cover to check LEDs
Compact Test Head

22. Power Backplane Exchange
1. Remove covers
2. Remove PE wires
3. Remove connectors
4. Remove stiffener rails
5. Disconnect cables
6. Lift off Power Backplane
Compact Test Head

23. Control Cable for CAN Bus
Frontplane Connections
355V DC Power In
Control Cable for CAN Bus
J7 MCLK Output to
J nd Clock Board
J MCLK Input from
J nd Clock Board
J DC-Force
J DC-Sense
J18 GND-Sense
Note: Power Contol board of CC2 is removed
J9, J8 (not used for CTH)
Compact Test Head

24. RS232 and CAN Bus System To Manipulator CTH System controller Rack
interface board
Power
control
board
Clock
RS232
cable
Power
control
board
board
Control Cable 2
Control Cable 1
Active control
board
Card Cage 2
Card Cage 1
To Manipulator
Wiring Board
Termination
This picture shows the routing of the CAN bus, shown from the frontplane side. The arrow points towards the manipulator.
The CAN bus starts on the rack interface board and is terminated on the power backplane. It connects all 4 DIS controllers on:
1 rack interface board,
2 power control boards and
1 active control board
For Linux controllers a USB to RS232 converter is used for the diagnostic cable.
Power backplane
CTH
Compact Test Head

25. Changes with Compact Test Head
STH and LTH
1 Card Cage for 1 Group
Why 2 terms for the same?
Filling starts with slot 101
PinScale filling with gaps
Slot - Pogo mapping fixed
CTH
1 Card Cage for 2 Groups
Group # compatible for CTH, STH, LTH
Filling starts with slot 105
Filling of cards in pairs
Slot - Pogo mapping is flexible
and defined by Pogo Mapping file
Compact Test Head

26. PinScale 400 fill S1/S2 Pogo locations up to 1024 dig. pins
Compact Test Head
Pogo Mapping
Pogo location numbers and Group numbers are identical to STH
1 Card Cage for 2 Groups
Up to 512 digital pins with PinScale 800 / 3600 at S1 Pogo locations
PinScale 400 fill S1/S2 Pogo locations up to 1024 dig. pins
Compact Test Head

27. Group 8 for Analog or Digital
PinScale 800/3600 Configuration
Group 3
Group 1
Group 2
Group 8
Group 1, 2, 3 for Digital
Group 8 for Analog or Digital
317
232
231
230
229
432
429
430
431
228
227
226
225
428
427
426
425
318
319
320
321
322
323
324
301
302
303
304
305
306
307
308
316
315
314
313
312
311
310
309
117
118
119
120
101
104
103
102
105
106
107
108
116
115
114
113
112
111
110
109
121
122
123
124
Group Group 1
Group Group 2
Compact Test Head

28. PinScale 800/3600 Configuration with Analog
1st PS3600 card, slot 1-5, , Pos: 105
Analog
2nd PS3600 card, slot 1-6, , Pos: 106
116
115
112
111 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
3rd PS3600 card, slot 1-7, , Pos: 107
4th PS3600 card, slot 1-8, , Pos: 108
114
113
110
109
5th PS3600 card, slot 2-8, , Pos: 117
6th PS3600 card, slot 2-7, , Pos: 116
117
118
121
122
101
102
7th PS3600 card, slot 2-6, , Pos: 115 1 2 3 4 5 6 7 8
105
106 1 2 3 4 5 6 7 8
8th PS3600 card, slot 2-5, , Pos: 114
119
120
123
124
103
104
107
108
9th PS3600 card, slot 1-1, , Pos: 101
10thPS3600 card, slot 1-2, , Pos: 102
11thPS3600 card, slot 1-3, , Pos: 103
12thPS3600 card, slot 1-4, , Pos: 104
Pos is the physical position in the 1st column of the pogo mapping file !
Compact Test Head

29. PinScale 400 Configuration with Analog
101
102
103
104 5 6 7 8
305
306
307
308
105
106
107
108 1 2 3 4
301
302
303
304
SLOT 1
(SLOT 2)
SLOT 3
(SLOT 4)
SLOT 5
(SLOT 6)
SLOT 7
(SLOT 8)
CLOCK DIST / SPMU / UTIL
DPS
DC PS slot 1,2
DC PS slot 3,4
DC PS slot 5,6
DC PS slot 7,8
TEST HEAD
CABLE OUTLET SIDE
Group 8
Group 2
Group 1
Group 3
117
118
119
120
121
122
123
124
116
115
114
113
232
231
230
229
228
227
226
225
Cage 1(slot 1-4)
Cage 2(slot 5-8)
Cage 1(slot 5-8)
Cage 2(slot 1-4)
312
311
310
309
316
315
314
313
112
111
110
109
321
322
323
324
317
318
319
320
Cage 1
Cage 2
428
427
426
425
432
431
430
429
This slide describes the relationship between pogo pins on DUT board and card cage in the test head. The compact test head supports 2 card cages. Each cage can contain 8 cards.
The relationship between cage number and group number is irrelevant and the system user needs only to use the group number. The cage numbering is used for internal use only.
Channel Assignments -
The DUT board silk screen shows channel assignment numbers which correspond to the pin group locations.
For the digital channels, the pin assignment is defined by the channel and pin number.
The analog module is assigned a channel location only, i.e. a high resolution Digitizer located in The I/O assignment for each module is provided in the module description documentation.
This test head configuration includes 32 utility lines, up to 2 System PMUs and up to 8 DPS channels.
Compact Test Head

30. Group 8 for Analog or Digital
PinScale 400 Configuration
Group 2
Group 8
Group 1, 2, 3 for Digital
Group 8 for Analog or Digital
232
231
230
229
432
429
430
431
228
227
226
225
428
427
426
425
116
115
114
113
112
111
110
109
117
118
119
120
101
104
103
102
105
106
107
108
121
122
123
124
Group Group 1
Group Group 2
308
317
318
320
321
322
323
324
301
302
303
304
305
306
307
319
316
315
314
313
312
311
310
309
Group 1
Group 3
Compact Test Head

31. PinScale 400 Configuration
with Analog
Up to 384 pins, S1 only
Group 1 2 3
Card/Cage Filling – Test Head Bottom View
305/306/307/308
321/322/323/324
To Manipulator
START
117/118/119/120
317/318/319/320
101/102/103/104
301/302/303/304
Group 2,8 (Cage 2)
Analog
313/314/315/316
109/110/111/112
309/310/311/312
Group 1,3 (Cage 1)
121/122/123/124
105/106/107/108
113/114/115/116
317
232
231
230
229
432
429
430
431
228
227
226
225
428
427
426
425
318
319
320
321
322
323
324
301
302
303
304
305
306
307
308
316
315
314
313
312
311
310
309
117
118
119
120
101
104
103
102
105
106
107
108
116
115
114
113
112
111
110
109
121
122
123
124
Group Group 1
Group Group 2
Pogo Filling
Compact Test Head

32. PinScale 400 Configuration
with Analog
Up to 768 pins, S1 and S2
Group 1 2 3  3  2 1
Card/Cage Filling – Test Head Bottom View
305/306/307/308
321/322/323/324
To Manipulator
Continue
117/118/119/120
317/318/319/320
101/102/103/104
301/302/303/304
Group 2,8 (Cage 2)
Analog
313/314/315/316
109/110/111/112
309/310/311/312
Group 1,3 (Cage 1)
121/122/123/124
105/106/107/108
113/114/115/116
232
231
230
229
432
429
430
431
228
227
226
225
428
427
426
425
116
115
114
113
112
111
110
109
117
118
119
120
101
104
103
102
105
106
107
108
121
122
123
124
Group Group 1
Group Group 2
308
317
318
320
321
322
323
324
301
302
303
304
305
306
307
319
316
315
314
313
312
311
310
309
Pogo Filling
Compact Test Head

33. PinScale 400 Configuration
with Analog and DC Scale
1st PS400 card, slot 1-5, , Pos 105
2nd PS400 card, slot 1-6, , Pos 106
1st out
2nd out
3rd out
4th out
5th out
3rd PS400 card, slot 2-8, , Pos 117
4th PS400 card, slot 2-7, , Pos 116
Analog
5th PS400 card, slot 1-1, , Pos 101
6th PS400 card, slot 1-2, , Pos 102
232
231
230
229
228
227
226
225
116
115
114
113 8 7 6 5
432
431
430
429
428
427
426
425 4 3 2 1
112
111
110
109 8 7 6 5
316
315
316
315
314
313
312
311
310
309
312
311
7th PS400 card, slot 1-4, , Pos 104 4 3 2 1
8th PS400 card, slot 1-3, , Pos 103
9th PS400 card, slot 2-5, , Pos 114
314
313
310
309
10th PS400 card, slot 2-6, , Pos 115
11th PS400 card, slot 1-8, , Pos 108
12th PS400 card, slot 1-7, , Pos 107
117
118
119
120
121
122
123
124
101
102
103
104 1 2 3 4
105
106
107
108
317
318
319
320
317
318
321
322
323
324
321
322 5 6 7 8 1 2 3 4
301
302
303
304
301
302
305
306
307
308
305
306 5 6 7 8
1st DC card, slot 1-7,
2nd DC card, slot 1-8,
319
320
323
324
3rd DC card, slot 2-6,
4th DC card, slot 2-5,
5th DC card, slot 1-3,
6th DC card, slot 1-4,
Up to 768 digital channels with RF or Analog
First 384 digital channels compatible to Ce/C/P (STH)
7th DC card, slot 1-1,
8th DC card, slot 1-2,
9th DC card, slot 2-8,
10th DC card, slot 2-7,
Compact Test Head

34. Pogo Mapping File Path: /etc/opt/hp93000/soc/pogo_mapping
For Digital use default file: pogomapping _2CC
For Analog / RF use:
Non-standard Pogo Mapping Files:
pogomapping_2CC_Analog_CONF_A
pogomapping_2CC_Analog_CONF_B
pogomapping_2CC_Analog_CONF_C
pogomapping_2CC_Analog_RF
or a customized Pogo Mapping File
Enter Non-standard or customized Pogo Mapping Files
in the GLOBAL section of the model file as:
pogo_cabeling = <filename>
This slide describes the relationship between pogo pins on DUT board and card cage in the test head. The 512 pin test head supports 2 card cages. Each cage can contain 8 digital boards or 8 analog modules.
The relationship between cage number and group number is irrelevant and the system user needs only to use the group number. The cage numbering is used for internal use only.
Channel Assignments -
The DUT board silk screen shows channel assignment numbers which correspond to the pin group locations.
For the digital channels, the pin assignment is defined by the channel and pin number.
The analog module is assigned a channel location only, i.e. a high resolution Digitizer located in The I/O assignment for each module is provided in the module description documentation.
This test head configuration includes 32 utility lines, up to 2 System PMUs and up to 8 DPS channels.
Compact Test Head

35. Pogo Mapping File Default: pogomapping_2CC
# Mapping for card cage 1 onto group 1 and 3
# Cage 1 slot 1-8 are filled with Pin Scale channel cards
# Cage 1 slot 1-4 may be filled with RF cards, then cells need to be edited #
, ,118,119,120
, ,122,123,124
, ,318,319,320
, ,322,323,324
, ,102,103,104
, ,106,107,108
, ,302,303,304
, ,306,307,308
,-1 -1,-1,-1,-1
# Mapping for card cage 2 onto group 2 and 8
# Cage 2 slot 1-8 are filled with Pin Scale channel cards
# Cage 2 slot 1-4 may be filled with RF/analog cards, then cells need to be edited
, ,430,431,432
, ,426,427,428
, ,230,231,232
, ,226,227,228
, ,314,315,316
, ,310,311,312
, ,114,115,116
, ,110,111,112
,-1 -1,-1,-1,-1
Pos = (control segment x 100) + slot
Cards with 1 Pogo Block (DPS1)
Cards with 2 Pogo Blocks (PS800/3600)
Cards with 4 Pogo Blocks (PS400)
-1 indicates that this type is not allowed:
 In DPS Slots no cards with 2 or 4 Pogo Blocks
 In Channel Slots no cards with 1 Pogo Block
This slide describes the relationship between pogo pins on DUT board and card cage in the test head. The 512 pin test head supports 2 card cages. Each cage can contain 8 digital boards or 8 analog modules.
The relationship between cage number and group number is irrelevant and the system user needs only to use the group number. The cage numbering is used for internal use only.
Channel Assignments -
The DUT board silk screen shows channel assignment numbers which correspond to the pin group locations.
For the digital channels, the pin assignment is defined by the channel and pin number.
The analog module is assigned a channel location only, i.e. a high resolution Digitizer located in The I/O assignment for each module is provided in the module description documentation.
This test head configuration includes 32 utility lines, up to 2 System PMUs and up to 8 DPS channels.
Cards with 2 Pogo Blocks (PS800/3600)
Cards with 4 Pogo Blocks (PS400)
Cards with 1 Pogo Block (DPS2)
Compact Test Head

36. Pogo Mapping File With Analog Configuration A
# Mapping for card cage 1 onto group 1 and 3
# Cage 1 slot 1-8 are filled with Pin Scale channel cards #
, ,118,119,120
, ,122,123,124
, ,318,319,320
, ,322,323,324
, ,102,103,104
, ,106,107,108
, ,302,303,304
, ,306,307,308
,-1 -1,-1,-1,-1
# Mapping for card cage 2 onto group 2 and 8
# Cage 2 slot 5-8 are filled with Pin Scale channel cards
# Cage 2 slot 1-4 may be filled with analog cards
,428 -1,-1,-1,-1
,431 -1,-1,-1,-1
, ,-1,-1,-1
, ,-1,-1,-1
, ,314,315,316
, ,310,311,312
, ,114,115,116
, ,110,111,112
,-1 -1,-1,-1,-1
Cards with 2 Pogo Blocks
Cards with 4 Pogo Blocks
DPS 1 with 1 Pogo Block
This slide describes the relationship between pogo pins on DUT board and card cage in the test head. The 512 pin test head supports 2 card cages. Each cage can contain 8 digital boards or 8 analog modules.
The relationship between cage number and group number is irrelevant and the system user needs only to use the group number. The cage numbering is used for internal use only.
Channel Assignments -
The DUT board silk screen shows channel assignment numbers which correspond to the pin group locations.
For the digital channels, the pin assignment is defined by the channel and pin number.
The analog module is assigned a channel location only, i.e. a high resolution Digitizer located in The I/O assignment for each module is provided in the module description documentation.
This test head configuration includes 32 utility lines, up to 2 System PMUs and up to 8 DPS channels.
Analog Cards with 1 Pogo Block
Analog Cards with 2 Pogo Blocks
Cards with 2 Pogo Blocks
Cards with 4 Pogo Blocks
DPS 2 with 1 Pogo Block
Compact Test Head