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STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven MAVEN meeting – Feb 3-4, 2010 Prepared by : C. Aoustin CESR – Centre d’Etude Spatiale.

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Presentation on theme: "STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven MAVEN meeting – Feb 3-4, 2010 Prepared by : C. Aoustin CESR – Centre d’Etude Spatiale."— Presentation transcript:

1 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven MAVEN meeting – Feb 3-4, 2010 Prepared by : C. Aoustin CESR – Centre d’Etude Spatiale des Rayonnements 9 Avenue du Colonel Roche – 31028 Toulouse Cedex France

2 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SWEA DEVELOPMENT PROJECT ORGANIZATION

3 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SWEA-ETU1

4 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven MODELS TWO ENGINEERING TEST UNITS – ETU – ASSEMBLED –One with a limited number of preamplifiers and without retractable cover 90° equipped with grids and 7 amplifiers installed for calibration purpose. delivered to UCB (2002 September 26) for interface test, software testing and UCB test setup checkout –One "complete" It was used at CESR to prepare calibrations TWO FLIGHT MODELS –FM1 delivery to UCB: December 8, 2003 –FM2 delivery to UCB: June 7, 2004 SPARE PARTS (not assembled)

5 STEREO IMPACT CESR Claude Aoustin 2010-02-03 SWEA REQUIRED CAPABILITIES Measure wide energy range ~1eV to 5000 eV with high spectral and angular resolution At low energy (<20 eV) have the capability to : –Improve the nominal energy resolution –Reduce geometrical factor Field of view –360° in a plane, combined with +/- 65° coverage in elevation out of plane Space resolution : 22,5 degrees x 10 degrees Geometrical factor 0.03 cm 2 ster keV/keV Maximum count rate (per sector) : 2.10 5 counts/sec Complete 3-D energy-angular spectra in 2 sec Low power, low weight CESR meeting - Maven

6 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SWEA-CESR OVERALL CUTOFF

7 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven INTERFACES Mechanics interfaced with UCB part containing the digital electronics –See next slide Purging tube going through holes at the center of electronics boards to the MCP (see overall cutoff) –Output connection on Z axis direction –Connector Swagelok A-400-6-1 (1/4 – 1/16) –MCP is located in close space between the mounting board and the outer hemisphere –Venting through small holes in the mounting board Electrical connection with the interface board (UCB) with a pig- tail connector (Micro-D 51 pin see ICD)

8 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven UCB PEDESTAL INTERFACE

9 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SCHEMA OF ELECTRON ANALYZER

10 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SWEA FRONT END BLOCK DIAGRAM

11 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SWEA FRONT-END ELECTRONICS DESCRIPTION 16 charge sensitive preamplifiers (CSP) and discriminators : A111 One non regulated High Voltage Power Supply (HVPS) that supply 3 High Voltages Amplifiers (HV) programmed by analog command Analyzer : HV (-25 to + 750 volts) deflector 1 or 2 : HV (- 25 to + 1500 volts) One regulated HVPS for MCP (0 to + 3500 volts) One programmable power supply (Vo : 0 to – 25 volts)

12 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SWEA ANALYZER DESIGN (1/2) Top-hat analyser parameters are : –R out = 40,3mm R in = 37,5 mmΔR/R in = 0,075 –Energy to analyzer voltage ratioE/qVk = 7 –Energy resolution  E/E  10 % With 50 logarithmic energy steps between E 0 = 1eV and E 49 = 5000eV –  E/E  0,173andV max = 714 Volts V min = 0,14 Volt By applying a Vo potential to the inner toroidal grid, to the deflectors and to the outer hemisphere of the analyzer we can : –Keep constant the energy resolution even for low energy electrons, accelerated by spacecraft potential –Reduce the geometric factor by a factor of  1 + qVo/Eint  -2 This improvement at low energy will be obtained if high voltages and Vo potential are precise and stable

13 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SWEA ANALYZER DESIGN (2/2) Top hat analyzer –Manufactured with scalloped internal surface –Internal surfaces of analyzer covered with black conducting coating (copper sulfide) Deflectors –Manufactured in ULTEM gold plated MCP –Two complete rings stacked with 30 µm space between them –Mounting on board with all high voltage coupling components –One grid in front at Vo potential and entrance of MCP at + 300 volts Grids –Made of 4 sectors –One support structure in AU2GN with 8 ribs Retractable cover : actuated with shape memory alloy pinpuller P5-403-10S

14 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven FRONT-END ELECTRONICS DESIGN (1/2) Charge sensitive preamplifier-discriminator : A – 111 F AMPTEK –Threshold adjustables during calibrations between 5. 10 4 and 5.10 5 electrons –Pulse width : 260 to 310 µs –Maximum count rate : 2.5 10 6 cts/s (periodic) Test input with capacitor designed on the printed circuit Test pulses delivered by a counter, driven by a programmable frequency up to 1 MHZ High Voltage Power Supply for MCP –Range : 0 to + 3500 volts –Command : analog voltage 0 to - 5 volts –on/off by enable command –+ 28 V supply routed via the enable plug –Housekeeping :analog voltage 0 to + 5 volts

15 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven FRONT-END ELECTRONICS DESIGN (2/2) High Voltage Power Supply for analyzer and deflectors One non regulated power supply generating all voltages required by the high voltage amplifiers (+1700V, -250V, -5VNR, +5VNR, - 32V) –On/off by enable command –Housekeeping : analog voltage 0 to + 5 volts –+ 28 V supply routed via the enable plug 3 High Voltage Amplifiers made with high voltage optocouplers developped at CESR –Command analog voltage 0 to –5 volts –Housekeeping : analog voltage –50mV to +5 volts –Current transfer ratio  0,5 % –3 kV isolation voltage –Slew rate  1 kV/300 µsec (20 pF Load)

16 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven PREAMPLIFIER BOARD

17 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven HV COUPLING BOARD/TOP

18 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven HV COUPLING BOARD/BOTTOM

19 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven HV BOARD

20 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven SWEA MECHANICAL DESIGN SWEA consists of an electrostatic optics, 3 electronics boards, one housing Packaging design is based on having : –The electrostatic analyzer mounted on the MCP Board –The 3 electronics board mechanically assembled together and with feed through contacts for electrical connections –Grid structure is mounted on the housing and support upward deflector, cover and cover actuator Connection with the interface board (UCB) with a pig-tail connector (micro-D 51 pin) Electrical cables routed to the top of the instrument through two ribs of the grid structure (cover + 28V, cover Ret, deflector 1 voltage) Purging tube is going through holes at the center of electronic boards to the MCP located between mounting board and outer hemisphere of the analyzer Venting by small holes at the base of the analyzer

21 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven THERMAL DESIGN MCP requirement In normal operation instrument is in the shadow of the satellite Temperature is programmed to a set point with the help of an operational heater controlled by software to have the MCP at around 20°C Heater is composed by 4 resistors (3.16 kΩ each in serie) close to the MCP Study has been done to avoid any magnetic disturbance when the heater is operating (see rechauffeur.ps from Thomas Moreau) One sensor will monitor temperature of the MCP

22 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven MANUFACTURE, INTEGRATION AND TEST Mechanical pieces (electrostatic optics and housing) –Study prepared by CESR –Detail manufacturing drawings, machining of all pieces, surface treatment subcontracted to a company in Toulouse - COMAT – working for space instrumentation –Grids manufactured by CORIMA –Mechanical Integration at COMAT facilities with CESR collaboration –Final integration in CESR clean room class 100 Electronics boards –Detailed schematics prepared by CESR –Lay-out of printed boards, components soldering subcontracted to a company in Toulouse – MICROTEC – working for space instrumentation –Printed boards manufactured by SYSTRONICS at space level –Integration of MCP on HV coupling board at CESR –Electrical tests, vacuum tests at board level and assembly at CESR

23 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven Contamination : requirements Microchannel plate cleanliness requirements Sensitive to dust, humidity and hydrocarbons Discharge could be created by 100 microns particules Chemical vapors to be avoided SWEA will have attachement for permanent purging To stay under clean dry nitrogen purge as much as possible (5 liters/h) Some hours inside the plastic container filled with clean dry nitrogen is acceptable Few-hours interruption in the purge flow is acceptable in clean environment Red tag cover to be removed and cover opened only in a Class 100 clean room Red tag cover to stay in place as much as possible during I&T

24 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven Cleanliness 1/2 Integration done in a Class 1000 clean room (in fact better) in CESR in our subcontractor facilities (COMAT – CNES certified) Before that all mechanical parts are cleaned using isopropylic alcohol and dry by nitrogen flux transport between COMAT and CESR done using sealed polyethylene bags elementary pieces and assembled parts are stored in a vacuum chamber staying in the cleanroom in CESR

25 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven Manufacturing Mechanics : subcontracted to COMAT (Space qualified / CNES agreement) – Toulouse Grids : subcontracted to CORIMA – Loriol (Rhone Valley) Spheres Surface treatment (Black Copper) : Collini-Fluhmann same than on Cluster – Zurich Switzerland Surface treatment : APS same than on Cluster – Bordeaux Electronic boards : subcontracted to MICROTEC (Space qualified / CNES agreement) – Labege 10km from Toulouse - worked with them on several missions (Cluster – Rosetta …..)

26 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven I & T PLAN Integration –at COMAT facilities for the subsystem –In CESR for final integration (MCP-electronics boards) Verification test before delivery to UCB done at CESR under vacuum Final Calibration at UCB Integration with Suite at UCB

27 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven TRANSPORT Transport done in a semi-sealed plastic container filled with dry nitrogen Staying with a CESR or UCB team member as hand luggage Metallic container used to carry the instrument to the airport and to the destination after the flight. The Plastic container is put inside it

28 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven ANOMALIES FM2: Multiplier HM 402 P 10 (VMI): failed during thermal test at -70°C Chip sent to GODDARD for inspection (Sept 2003) Bounding broken inside the chip (failure analysis report Q30331FA) FM2: 1nF 5KV Eurofarad Capacitors on the HV coupling board: cracks during thermal test in UCB - bad soldering (March 2005) FM1: Amplifier A111 failed during integration of FM1 in Goddard (April 2005) –New amplifiers A111F (44 pieces) ordered, better quality, full boards sent to UCB –Failed board replaced on FM1, not on FM2

29 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven Test done on ETU 1 before delivery to UCB 1/6 Configuration

30 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven Test done on ETU 1 before delivery to UCB 3/6 MCP characterisation

31 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven Test done on ETU 1 before delivery to UCB 4/6 Pulse height distribution

32 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven Test done on ETU 1 before delivery to UCB 5/6 Elevation Energy Response

33 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven Test done on ETU 1 before delivery to UCB 6/6 Elevation Response

34 STEREO IMPACT CESR Claude Aoustin 2010-02-03 CESR meeting - Maven CONCERNS/PLANNED RESOLUTIONS TECHNICAL RISK IDENTIFICATION CRITICALITY ITEMCRITICALITYACTION PDR CDR WeightMinor Detail design action Ok Grids manufacturingMajor Other manufacturer done identified – contact transparency will be established to be checked Grid transparencyMinorTrade off between done structural rigidity TBC by UCB and transparency Cover actuator MinorObtain detail Done informations with (see PEER help of UCB Review) Deflector shape MinorDetail design action Ok ThermalMajorDetail design action heater for Test on a breadboard MCP

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