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Industrial Controls Engineering Department SM18 Control Systems overview Jeronimo ORTOLA Roberto SPERONI EN/ICE Technical Committee 25 th June 2015.

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Presentation on theme: "Industrial Controls Engineering Department SM18 Control Systems overview Jeronimo ORTOLA Roberto SPERONI EN/ICE Technical Committee 25 th June 2015."— Presentation transcript:

1 Industrial Controls Engineering Department SM18 Control Systems overview Jeronimo ORTOLA Roberto SPERONI EN/ICE Technical Committee 25 th June 2015

2 Industrial Controls Engineering Department BACKGROUND  Development started ~ 2002  Many people involved. From C. Dehavay to D. Willeman  All systems inherited  Mainly protection systems but also process control  Many small systems interconnected  20 PLCs under our responsibility  1500 I/Os 225th of June 2015J. Ortola, R. Speroni (EN/ICE)

3 Industrial Controls Engineering Department SM18 Now 325th of June 2015J. Ortola, R. Speroni (EN/ICE)

4 Industrial Controls Engineering Department HW layout 425th of June 2015J. Ortola, R. Speroni (EN/ICE)

5 Industrial Controls Engineering Department Controls layout 525th of June 2015J. Ortola, R. Speroni (EN/ICE) Power Converters Water system FRESCA2 HORIZONTAL TEST BENCH BLOC4 (Cluster G) LONG Cryostat SC Link Station (Pipe) DIODE Cryostat SIETGAL Cryostat POTAIN MATRIX PXI DAQ POTAIN MATRIX PXI DAQ POTAIN MATRIX PXI DAQ POTAIN MATRIX PXI DAQ POTAIN MATRIX PXI DAQ HV Mobile Rack 2 HV Mobile Rack 1 E F C B A ARTC1 ARTC2 ARTB1 ARTB2 ARTA1 ARTA2 ARTF1 ARTF2 ARTE1 ARTE2 CU CFBC2 CBFC1 CFBB2 CBFB1 CFBA2 CFBA1 CFBF2 CBFF1 CFBE2 CFBE1 CTH HV1 HV2 SE-F SE-E SE-C SE-B SE-A FRESCA2 BLOC4 HFM Cryostat Cluster D 15 kA

6 Industrial Controls Engineering Department Control system status 625th of June 2015J. Ortola, R. Speroni (EN/ICE) FRESCA2  In operation 6 weeks a year  Migrated to CPC6 (David Willeman)  No major development foreseen

7 Industrial Controls Engineering Department Control system status 725th of June 2015J. Ortola, R. Speroni (EN/ICE) BLOC4  In operation  Developed in CPC5  Migration to CPC6 ready  Future HFM cryostat already in the control system.  Future activities:  Risk Analysis  Safety Instrumented System implementation  CPC6 + Safety program

8 Industrial Controls Engineering Department Control system status 825th of June 2015J. Ortola, R. Speroni (EN/ICE) HORIZONTAL TEST BENCH  Functional analysis  Risk Analysis done  Safety System implemented + CPC6 (Cluster C)  PLC reorganization: from 6 PLCs (1 per cluster + CU) to 1.  HV mobile rack refurbished.  WinCCOA layer implemented  Under commissioning

9 Industrial Controls Engineering Department Control system status 925th of June 2015J. Ortola, R. Speroni (EN/ICE) HORIZONTAL TEST BENCH  Future activities:  Cluster A, B, E, F protection system implementation  Safety consolidation in all clusters.  CU integration in Safety PLC  Improve data exchange across systems  10 ART PLCs to be migrated to CPC6  Improve documentation

10 Industrial Controls Engineering Department Control system status 1025th of June 2015J. Ortola, R. Speroni (EN/ICE) Cluster D  2 possible solutions:  QPS + PIC  Potain + Matrix + Safety PLC

11 Industrial Controls Engineering Department Controls layout 1125th of June 2015J. Ortola, R. Speroni (EN/ICE) Power Converters Water system FRESCA2 HORIZONTAL TEST BENCH BLOC4 (Cluster G) LONG Cryostat SCLink (Pipe) DIODE Cryostat SIETGAL Cryostat HFM Cryostat POTAIN MATRIX PXI DAQ POTAIN MATRIX PXI DAQ POTAIN MATRIX PXI DAQ POTAIN MATRIX PXI DAQ POTAIN MATRIX PXI DAQ HV Mobile Rack 2 HV Mobile Rack 1 E F C B A ARTC1 ARTC2 ARTB1 ARTB2 ARTA1 ARTA2 ARTF1 ARTF2 ARTE1 ARTE2 CU CFBC2 CBFC1 CFBB2 CFBB1 CFBA2 CFBA1 CFBF2 CBFF1 CFBE2 CFBE1 CTH HV1 HV2 SE-F SE-E SE-C SE-B SE-A


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