Presentation is loading. Please wait.

Presentation is loading. Please wait.

TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 1 06 December 2009 EFDA ITER - Goal Oriented Training Program Port Plug Engineering.

Published byMarybeth Nash Modified over 8 years ago

Similar presentations

Presentation on theme: "TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 1 06 December 2009 EFDA ITER - Goal Oriented Training Program Port Plug Engineering."— Presentation transcript:

1 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 1 06 December 2009 EFDA ITER - Goal Oriented Training Program Port Plug Engineering - Maintainability associated to ITER Component Lifecycle - Tutor : Jen-Pierre MARTINS julien.wagrez@cea.fr julien.wagrez@cea.fr EFDA ITER - Goal Oriented Training Program Port Plug Engineering - Maintainability associated to ITER Component Lifecycle - Tutor : Jen-Pierre MARTINS julien.wagrez@cea.fr julien.wagrez@cea.fr EFDA Goal Oriented Training Program Port Plug Engineering

2 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 2 06 December 2009  Objectives of my program  Short presentation of an Eq port plug  Kinematic & FE Analysis on the Transfer Cask System with Samtech  Maintenance of the TBM with HAS EFDA Goal Oriented Training Program Port Plug Engineering

3 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 3 06 December 2009  Objectives Background Cause = nuclear fusion reactions for long term  high magnetic fields  produces high energy neutron  generates very high temperatures Consequence = maintenance in nuclear environment  make first wall components highly constrained and causes its wear  many parts of this region must be replaced or refurbished during the reactor’s life  maintenance of a reactor in exploitation is a critical point, because it directly affects the availability of the machine and its economical productivity Program motivations  Even if the goal of ITER is not to be an industrial reactor, it is essential to consider its maintainability for at least two major reasons:  To have powerful available experimental equipment  To demonstrate that the maintenance by remote handling is possible for the further steps (DEMO)  Because remote handling is one of the most important technical issues of the whole project EFDA Goal Oriented Training Program Port Plug Engineering

4 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 4 06 December 2009 Dimension : 3.5m x 2.2m x 1.7m Weight : 45t First Wall Component (= high activation)  Equatorial Port Plug EFDA Goal Oriented Training Program Port Plug Engineering

5 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 5 06 December 2009  Kinematic & FE Analysis on the Transfer Cask System with Samtech Collaboration with SAMTECH :  Collection of input data  Definition of the analysis methodology and study cases  Setup and delivery of the CATIA V5 configuration models for the study  Idealization of the CAD geometry, in order to have a model that will be more oriented to computation  Delivery of the specifications the simulation activity EFDA Goal Oriented Training Program Port Plug Engineering

6 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 6 06 December 2009  Transfer Cask System (TCS) : Ports dedicated maintenance platform. It has to carry the first wall component to the Hot Cells (nuclear maintenance room). Envelope : it docks to the port and provide the confinment. Pallet : it permits to align the envelope with the port. Air cushion : it moves the all system inside the building. EFDA Goal Oriented Training Program Port Plug Engineering

7 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 7 06 December 2009  Initial models Transferred by the DET-00433 Environment + current TCS model roughly positioned Last studies results were also implemented EFDA Goal Oriented Training Program Port Plug Engineering

8 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 8 06 December 2009  Geometry preparation Simplification, replacement or creation of 3D entities Methodology for transfers from CATIA to inside SAMCEF operational Cask envelope Pallet system Building VV Port Rails CAS End-effector Tractor Port plug EFDA Goal Oriented Training Program Port Plug Engineering

9 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 9 06 December 2009  Geometry preparation Positions checking and corrections PLUG flange bolting face center TCS front face art floor level TCS CONTAINER Horizontal floor plane TCS PALLET / CONTAINER Horizontal interface plane EFDA Goal Oriented Training Program Port Plug Engineering

10 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 10 06 December 2009  Boundary conditions Localization of surfaces for forces reactions on the structure Identification of the surfaces in contact EFDA Goal Oriented Training Program Port Plug Engineering

11 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 11 06 December 2009  Loading conditions Postion and value for the center of gravity of the main objects to take into account Rear rescue door center of gravity Closed double door center of gravity Mover center of gravity Opened double door center of gravity Port plug center of gravity EFDA Goal Oriented Training Program Port Plug Engineering

12 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 12 06 December 2009  Kinematics 3D elements for mechanisms simulation TCS skeleton for main elements positions and interfaces ALL DOCKED EFDA Goal Oriented Training Program Port Plug Engineering

13 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 13 06 December 2009  Kinematics Diagram of the mechanical links between the different subsystems EFDA Goal Oriented Training Program Port Plug Engineering

14 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 14 06 December 2009  Conclusion Geometry is fixed Boundary and loading conditions are defined Kinematics preparation is fully operational in CATIA The report finalizing the 80% of the CEA contribution is about to be officially delivered to SAMTECH EFDA Goal Oriented Training Program Port Plug Engineering

15 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 15 06 December 2009  TBS Layout Main technical components of the TBM system  TBMs ( 2 vertical modules per equatorial port plug)  Plug frame, ultra high vacuum sealing, mechanical attachment and cooling pipes (IF2a)  Manifold set for TBM feeding (Pipe forest)  Bioshield  Ancilary Equipment Unit (AEU) : PbLi-loop, measurement equipment, valves, tanks, …  Tritium plant dedicated area Main components of the installed TBM system in port cell (EU current study) Port Duct Port Extension Port Cell Bioshield Port Cell Door Vacuum Vessel AEU IF1IF2aIF2bIF3 Tritium plant equipment + VV Port Cell T Plant VVPort Cell T Plant TBM -TG04 Kick off Meeting Task 19 : Design and development plan of the port cell dis-/assembly RH system

16 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 16 06 December 2009  Maintenance conditions hypothesis for the current study Interface 2a is accessible even if AEU is connected => robot carriage must be installed in AEU structure A maintenance corridor is available on the side to allow human / machine access to the interfaces The bio-shield contains a dedicated maintenance door to give access to the pipe forest The cutting task is considered prior to the welding operation, because this is the most critical operation in terms of exposure TBM -TG04 Kick off Meeting Task 19 : Design and development plan of the port cell dis-/assembly RH system

17 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 17 06 December 2009  Pipe Forest preliminary design Pipe forest integration taking into account maintenance access (man / robot) Pipes insulation thickness = 100mm TBM -TG04 Kick off Meeting Task 19 : Design and development plan of the port cell dis-/assembly RH system

18 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 18 06 December 2009  Robotic simulations first results Industrial arm mounted on a commercial based elements 4 dofs platform designed by HAS After some modifications on the pipes and robotic tool design, first preliminary result have not revealed any killing issue TBM -TG04 Kick off Meeting Task 19 : Design and development plan of the port cell dis-/assembly RH system

19 TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 19 06 December 2009  Remaining work and outlook First test with one dexterous industrial robot arm have been performed for cutting accessibility A more realistic cutting tool coming from HAS work is about to be integrated in order to replace the current simplified shape The remote removal of the insulation “half-shells” is about to start Other industrial robotic arms will be implemented in order to check the feasibility with different kind of robot providers. This is in order to avoid any exclusive robotic arm architecture and provider. An important handling equipment is required to transport the pipe forest during maintenance operations. A first assessment of this tool is starting. A preliminary design of the bio-shield will specify it’s main interfaces TBM -TG04 Kick off Meeting Task 19 : Design and development plan of the port cell dis-/assembly RH system

Download ppt "TORE SUPRA Association EURATOM-CEA 2 nd GOTA-PPE meeting Julien WAGREZ 1 06 December 2009 EFDA ITER - Goal Oriented Training Program Port Plug Engineering."

Similar presentations

ITER Port-Plug Engineering

ITER Port-Plug Engineering
TORE SUPRA Association EURATOM-CEA 1 TORE SUPRA Association EURATOM-CEA Julien WAGREZ EFDA GOTP - ITER PPE WP2 1 juin 2009 EFDA ITER - Goal Oriented Training.

TORE SUPRA Association EURATOM-CEA 1 TORE SUPRA Association EURATOM-CEA Julien WAGREZ EFDA GOTP - ITER PPE WP2 1 juin 2009 EFDA ITER - Goal Oriented Training.
Frame design Status TB-SWG 30-31 May 2005 Presented by K. Ioki Prepared by M. Morimoto VV and Blanket Division, ITER Garching ITER.

Frame design Status TB-SWG May 2005 Presented by K. Ioki Prepared by M. Morimoto VV and Blanket Division, ITER Garching ITER.
First Wall Heat Loads Mike Ulrickson November 15, 2014.

First Wall Heat Loads Mike Ulrickson November 15, 2014.
HFT PXL Mechanical WBS 1.2 March 2010 Howard Wieman LBNL 1.

HFT PXL Mechanical WBS 1.2 March 2010 Howard Wieman LBNL 1.
1.  Preparation of larger parts in a Clean room Class 10000 (ISO7)  Preparation of smaller parts in a “baldaquin” annex  Assembly in a clean-room Class.

1.  Preparation of larger parts in a Clean room Class (ISO7)  Preparation of smaller parts in a “baldaquin” annex  Assembly in a clean-room Class.
ASIPP Zhongwei Wang for CFETR Design Team Japan-US Workshop on Fusion Power Plants and Related Advanced Technologies February 26-28, 2013 at Kyoto University.

ASIPP Zhongwei Wang for CFETR Design Team Japan-US Workshop on Fusion Power Plants and Related Advanced Technologies February 26-28, 2013 at Kyoto University.
© 2003 Swagelok Company MPC Series Modular Platform Components.

© 2003 Swagelok Company MPC Series Modular Platform Components.
CEA DSM Irfu - Bernard GASTINEAU - R3B Technical Board Meeting -April 4, 2009 1 Reactions with Relativistic Radioactive ions Beams GSI Large Acceptance.

CEA DSM Irfu - Bernard GASTINEAU - R3B Technical Board Meeting -April 4, Reactions with Relativistic Radioactive ions Beams GSI Large Acceptance.
Integration of Cavities and Coupling Coil Modules Steve Virostek Lawrence Berkeley National Laboratory MICE Collaboration Meeting March 28 – April 1, 2004.

Integration of Cavities and Coupling Coil Modules Steve Virostek Lawrence Berkeley National Laboratory MICE Collaboration Meeting March 28 – April 1, 2004.
MICE RF and Coupling Coil Module Integration Issues Steve Virostek Lawrence Berkeley National Laboratory MICE Collaboration Meeting October 27, 2004.

MICE RF and Coupling Coil Module Integration Issues Steve Virostek Lawrence Berkeley National Laboratory MICE Collaboration Meeting October 27, 2004.
Update of the ARIES-CS Power Core Configuration and Maintenance Presented by X.R. Wang Contributors: S. Malang, A.R. Raffray and the ARIES Team ARIES.

Update of the ARIES-CS Power Core Configuration and Maintenance Presented by X.R. Wang Contributors: S. Malang, A.R. Raffray and the ARIES Team ARIES.
Status of the Power Core Configuration Based on Modular Maintenance Presented by X.R. Wang Contributors: S. Malang, A.R. Raffray and the ARIES Team ARIES.

Status of the Power Core Configuration Based on Modular Maintenance Presented by X.R. Wang Contributors: S. Malang, A.R. Raffray and the ARIES Team ARIES.
Status of safety analysis for HCPB TBM Susana Reyes TBM Project meeting, UCLA, Los Angeles, CA May 10-11, 2006 Work performed under the auspices of the.

Status of safety analysis for HCPB TBM Susana Reyes TBM Project meeting, UCLA, Los Angeles, CA May 10-11, 2006 Work performed under the auspices of the.
Maintenance Schemes For ARIES-CS X.R. Wang a S. Malang b A.R. Raffray a and the ARIES Team a University of California, San Diego, 9500 Gilman Drive, La.

Maintenance Schemes For ARIES-CS X.R. Wang a S. Malang b A.R. Raffray a and the ARIES Team a University of California, San Diego, 9500 Gilman Drive, La.
MICE Collaboration Meeting March 29 - April 1, 2004 -- CERN MICE alignment, tolerances and supports Tuesday March 30 Room 17-1-007 Edgar Black/IIT March17-

MICE Collaboration Meeting March 29 - April 1, CERN MICE alignment, tolerances and supports Tuesday March 30 Room Edgar Black/IIT March17-
The main function of the divertor is minimizing the helium and impurity content in the plasma as well as exhausting part of the plasma thermal power. The.

The main function of the divertor is minimizing the helium and impurity content in the plasma as well as exhausting part of the plasma thermal power. The.
US ITER TBM Meeting Idaho Fall, Idaho, Aug 10-12-2005 M Dagher P Fogarty 1.TBM/ITER General Arrangement 2.Equatorial Test port Configuration 3.Test Port.

US ITER TBM Meeting Idaho Fall, Idaho, Aug M Dagher P Fogarty 1.TBM/ITER General Arrangement 2.Equatorial Test port Configuration 3.Test Port.
1 Final Conference, 19th – 23rd January 2015 Geneva, Switzerland RP 7 Remote Handling Concept Study for the Super-FRS Plug System Luis M. Orona D. Helmut.

1 Final Conference, 19th – 23rd January 2015 Geneva, Switzerland RP 7 Remote Handling Concept Study for the Super-FRS Plug System Luis M. Orona D. Helmut.
Remote manipulations / diagnostics in radioactive areas and handling of radioactive material Workshop, Geneva, Switzerland 6 th May 2013 THE REPLACEMENT.

Remote manipulations / diagnostics in radioactive areas and handling of radioactive material Workshop, Geneva, Switzerland 6 th May 2013 THE REPLACEMENT.

Similar presentations

Ads by Google