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MACHINE TOOLS Dept. of Mech & Mfg. Engg.
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A Machine tool A machine tool may be defined as a power driven machine which accomplishes the cutting or machining operations in it. Examples: Lathe, Drilling machine, Milling machine, Grinding machine. Shaping machine Dept. of Mech & Mfg. Engg.
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Functions of Machine Tools
To hold and support job/work to be machined To hold and support the cutting tool in position To move the cutting tool, work or both in a desired direction To regulate cutting speed and provide feeding movement.
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Working principle of lathe
Chuck Direction of rotation of work piece Work piece Cutting tool Direction of cutting tool Dept. of Mech & Mfg. Engg.
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Working principle of a lathe
Cutting tool can remove material in the form of chips from rotating work pieces to produce circular objects Work piece is held rigidly by one of the work holding devices known as chuck Uses V – shaped cutting tool Chuck Direction of cutting tool Cutting tool Direction of rotation of work piece Dept. of Mech & Mfg. Engg.
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Dept. of Mech & Mfg. Engg.
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Lathe Basics Spindle Nose Tailstock Spindle Clamp Tool Post HEADSTOCK
Compound Rest TAILSTOCK Saddle Feed Change Lever Feed Reverse Lever BED WAYS Lead Screw APRON Bed Gear Box Carriage Hand Wheel Friction-clutch Control Half Nut Lever Motor Drive Cross Slide Dept. of Mech & Mfg. Engg.
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Explain with neat diagram the principal parts of an engine lathe.
Dept. of Mech & Mfg. Engg.
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LATHE Dept. of Mech & Mfg. Engg.
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MAJOR PARTS 1] Bed 2] Head stock 3] Tail stock 4] Main drive
5] Carriage assembly consisting of a) Saddle b) Cross-slide c) Compound rest d) Tool post e) Apron 6] Lead screw 7] Feed rod Dept. of Mech & Mfg. Engg.
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BED Foundation part of the machine Supports all other parts
The top of the bed is formed by two Precession guide ways i) Outer guide way--- Carriage assembly mounted and align it with centre line of lathe ii) Inner guide way--- Head stock and Tailstock are mounted Dept. of Mech & Mfg. Engg.
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Headstock: Housing comprising of
feed gear box stepped cone pulley Rigidly mounted on the inner guide ways of lathe bed at its left end. Dept. of Mech & Mfg. Engg.
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MAIN DRIVE Cone pulley Cone pulley which drives the main spindle is
driven by the motor. Various spindle speeds can be obtained by shifting the belt on different steps of the cone pulley. Dept. of Mech & Mfg. Engg.
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Dept. of Mech & Mfg. Engg.
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Tailstock: Movable part of the lathe that carries the dead centre in it. Used to clamp tools like: Twist drills Reamers For making holes. Mounted loosely on the inner guide ways of a lathe bed Moved and locked in any position. Dept. of Mech & Mfg. Engg.
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Dept. of Mech & Mfg. Engg.
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Carriage assembly: To support the tool
Moves over the outer guide ways longitudinally between headstock and tailstock. It is composed of 5 main parts: Saddle Cross slide Compound Rest Apron Tool post Dept. of Mech & Mfg. Engg.
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Lathe Carriage and Apron
Tool Post Compound Rest Carriage Lock Screw Cross Feed Knob Cross Slide Apron Hand Wheel Half Nut Lever Compound Rest Knob Dept. of Mech & Mfg. Engg.
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H shaped casting that slides over set of guide ways
Saddle H shaped casting that slides over set of guide ways Serves as the base for the cross slide. Cross slide Mounted on the saddle Enables the movement of the cutting tool laterally across the lathe bed by means of cross feed hand wheel. Dept. of Mech & Mfg. Engg.
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Cross Feed Knob Used to move cutting tool across the end of the stock - Facing (Cross Feed) Dept. of Mech & Mfg. Engg.
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Compound Rest Mounted on the top of the cross slide
Supports the tool post. Swiveled to any angle in the horizontal plane To facilitate following operations: Taper turning Threading operations Dept. of Mech & Mfg. Engg.
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Apron Hand Wheel Used to move tool along the work - for Turning (Longitudinal Feed) Apron Hand Wheel Dept. of Mech & Mfg. Engg.
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Tool post Apron Mounted on the front of the saddle Consists of,
- Carriage - Cross slide mechanisms Tool Post Compound Rest Tool post Clamps the tool holder in the proper position for machining operations. Dept. of Mech & Mfg. Engg.
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Chuck Three Jaw Chuck - For holding cylindrical stock centered.
Dept. of Mech & Mfg. Engg.
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Lead Screw: A screw rod which moves longitudinally in front of the lathe bed. Rotation of the lead screw moves the carriage to and fro longitudinally during thread cutting operation. Dept. of Mech & Mfg. Engg.
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A stationary rod mounted in front of the lathe bed
Feed rod: A stationary rod mounted in front of the lathe bed Facilitates longitudinal movement of carriage during turning and facing operations. Dept. of Mech & Mfg. Engg.
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Center Drilling Dept. of Mech & Mfg. Engg.
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Turning Between Centers
Dept. of Mech & Mfg. Engg.
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