1. Protecting the world from wear
WELCOMES
Protecting the world from wear

2. European Centre

3. Patented Bulk-welding Process
Developed and
patented by company
founder Roman F.
Arnoldy in 1961.
Continuously
developed and
improved over the
years.

4. Continuous Wire Electrode Continuous Wire Electrode
Bulk-welding Process
Open arc
Substrate
Direction
of Travel
Metal Powder
Weld
Overlay
Continuous Wire Electrode
Submerged arc
Metal Powder
Weld Overlay
Fused Flux
Substrate
Direction
of Travel
Continuous Wire Electrode
Unfused Flux
Flux

5. Tailor-made alloys achieved by varying power mix
Bulk-welding Process
Open arc
Tailor-made alloys achieved by varying power mix
Substrate
Direction
of Travel
Metal Powder
Weld
Overlay
Continuous Wire Electrode
Submerged arc
Metal Powder
Weld Overlay
Fused Flux
Substrate
Direction
of Travel
Continuous Wire Electrode
Unfused Flux
Flux

6. Overlay Plate

7. Triten Range – Open Arc Produced on continuously turning drum.
Plate rolled to correct diameter to produce 2 plates 1500 X 3000.
4 oscillating welding heads.
Cut in half then passed through flattening rolls.
Full traceability.

8. Triten Range Summary Impact Resistance Abrasion Resistance T153X T137X

9. Trimay Range – Submerged Arc
Plate products either on drum or flat.
Technique used for welding hardfaced rolls.
Flux powder buries the arc thus slower weld pool cooling.
Flatter product.
Ideal for dynamic applications.

10. Trimay Range Summary Impact Resistance Abrasion Resistance T156 T157

11. General Characteristics
Overlay Plate
General Characteristics
Triten APG produces plate products using both the open-arc and the submerged arc process
Generally similar products
With a few important differences

12. General Characteristics
Overlay Plate
General Characteristics
Stress Cracking is a
Desirable Feature
Substrate A Critical
Factor
Tough yet ductile
High strength
Corrosion &
temperature
resistant

13. Overlay Plate High yield strength substrates reduce the
overall thickness of the protection
Overlay
Overlay
Standard base material
S 275
High yield base material
S 690

14. Overlay Plate Corrosive environment
In a corrosive environment although the overlay has good corrosion resistant properties, the S275 base material may be unsuitable
Overlay
Standard base material
S 275
Corrosive environment

15. Corrosive environment
Overlay Plate
A stainless steel base plate provides good support for the overlay and protects the overall product from corrosion.
Overlay
Stainless steel base
AISI A304 / 316 / 310
Corrosive environment

16. Most Common Overlay Typical Composition
4-5 % Carbon
25-35% Chromium
T200X
Manufactured Using Carbon Ferro- Chrome-Powders

17. T200X
Austenitic Eutectic Matrix
Primary Chromium Carbides

18. HIGH TEMPERATURE PERFORMANCE UP TO 650Oc
Complex Overlay Alloys
T223X High Chromium Iron,
with Niobium, Molybdenum,
Tungsten and Vanadium
T223X
HIGH TEMPERATURE PERFORMANCE UP TO 650Oc

19. T223X Austenitic Eutectic Matrix Primary Chromium Carbides
Complex Mo, V, W Carbides. Added Nb carbides

20. A Wide Choice of Thicknesses & Alloys
Thicker overlays
EXCEPTIONAL WEAR RESISTANCE
FORMING THICK & THIN PLATES
Thinner overlays
IDEAL FOR DYNAMIC APPLICATIONS

21. Questions + Answers
The client wants to make a coal handling chute from T200X, he is worried about the sticky nature of the wet coal :
With the overlay positioned in the same direction as the material flow, the sliding coefficient is very good. The material polishes in service almost to a mirror finish (30% Cr)
The client is uncertain as to the correct overlay direction on cut to size pieces :
For most applications, this will not affect the lifetime of the component. In an abrasive environment with a high level of errosion (small granular size), the overlay should be placed at 45° to avoid errosion between the weld beads.
Can the overlay come away from the base material? :
This will not happen with a quality product, there is a perfect bond between the two materials (weld). The product conforms to the international standard for clad plates.

22. Questions + Answers Do overlay plates resist to impact? :
It is true that as a general rule, overlay materials are better adapted to the problems linked to tangential abrasion. A quality product can absorb « moderate to high » impact, each application must be studied.
Overlay plate with 30% Cr has good corrosion resistant properties, doesn’t it? :
The alloy does indeed have excellent corrosion resistant properties, the mild steel base plate however certainly does not. We can consider other products with a stainless steel base in 304 or 316 for example (even 310).
He client insists on having countersunk holes in the liners, but finds the cost of inserts to be too high :
The best solution is an inclined plasma torch, this gives a perfectly acceptable hole quality and costs significantly less than welded inserts.

23. Roll Manufacture & Repair
Hardfacing Directly Onto Cylindrical Rolls
Steel Mills
Cement Works
Food Processing

24. Typical Rolls In Steel Manufacture
Various table rolls. Scale breaker pinch roll
Downcoiler wrapper rolls, deflector rolls, top & bottom pinch rolls
Up to300 Run-Out rolls in this area
The steel industry is a major user of hardfaced rolls, which can be found from the continuous casting section right through to the finishing lines.
HARDFACED ROLL MANUFACTURE & REFURBISHMENT

25. Concast Operation 2. Strand guide rolls 4. Cut-off table rolls
1. Foot mould rolls
2. Strand guide rolls
3. Straightening rolls
4. Cut-off table rolls
Recent trials with a high-nickel alloy (Inconel 625 type) has proved successful for refurbishing foot mould rolls. Currently (Nov 99) a full set of rolls are being refurbished with this material.
(Note – because of the small diameter of these rolls conventional sub-merged arc process is being used, not bulk-welding).
Other rolls are all 12% Cr type overlays.
5. Table rolls
HARDFACED ROLL MANUFACTURE & REFURBISHMENT

26. Roll Manufacture & Repair
Wide Range of Alloys Deposited
Cement Industry -
Slag Crusher Rolls
H11 Tool Steel Overlay
Crack-free Surface
Prevents Cement
Entrapment
Allowing On-Site Repair

27. On-site Hardfacing Armalloy Tubular Hardfacing Electrodes
Available in standard and non-standard alloy products
Localised Protection for Bucket Teeth, Auger Flights, etc.

28. OVERLAY PLATE MANUFACTURE & FABRICATION
ROLL MANUFACTURE & REFURBISHMENT
HARDFACING ELECTRODES

29. Delivering practical benefits for end-users...
Steel
Cement
Power Generation
Sugar Mills
Mining
Earth Moving
Pulp & Paper
Refining & Petrochemical
Dredging
Glass Manufacturing

30. PROTECTING THE WORLD FROM WEAR ALL-STAL www.all-stal.pl