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Chapter 12 – Standard Costs: Direct Labor and Materials

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1 Chapter 12 – Standard Costs: Direct Labor and Materials
Accounting 6310 Chapter 12 – Standard Costs: Direct Labor and Materials

2 Standard Costs Actual costs detail materials, labor, overhead, and expense costs that actually happened. Standard cost systems detail what costs SHOULD BE as determined by designated teams of employees. Standard costs are benchmarks.

3 Standard Cost Systems Can be used for planning or control purposes
Comparable to a budget broken down to a unit figure Like predetermined OH rates Developed for DM, DL, and OH or any cost you want 2

4 Variances Difference between actual and standard cost is called a VARIANCE. For costs: Variances are FAVORABLE if Actual < Standard Variances are UNFAVORABLE if Actual > Standard For revenues, the opposite holds true. FAVORABLE: Actual > Standard UNFAVORABLE: Actual < Standard 7

5 Standard Cost Systems Benefits
Used for decision management Planning Product pricing Contract bidding Outsourcing decisions Used for decision control Easier bookkeeping Motivation Control costs Performance Evaluation Transfer pricing 3

6 Standard Cost Systems Who develops standard costs? Types of standards
Engineers Cost accountants Managers Workers Types of standards Expected standards Practical standards Ideal standards 4

7 Traditional Cost-Plus Costing versus Target Costing
Traditional Costing: DM +DL +OH =Total Cost +Profit Markup =Price charged Target Costing Price charged less profit markup =Target Cost (DM, DL, + OH must not be more than the target cost

8 Direct Labor Variances
Price (Wage) Variance - difference in rates actually paid and standard wage rates per hour Quantity (Efficiency) Variance - difference in actual hours worked and standard hours that should have been worked. Causes 11

9 Direct Labor Variances
AR x AH SR x AH SR x SH |__________________| |_____________| Wage Variance Efficiency Variance |_________________________________| Total Labor Variance 12

10 Standard Quantity Allowed
Standard Quantity per unit X units produced = Standard Quantity Allowed Example: 4 hours per sleeping bag X 100 bags produced = 400 hours allowed for production 10

11 Direct Material Variances
Price Variance Purchase price variance (when purchased) Usage price variance (when used) Quantity (Efficiency) Variance Causes 8

12 Direct Material Variances
AP x AQ SP x AQ pur. |__________________| Price Variance SP x AQ used SP x SQ |______________| Quantity Variance 9

13 Incentive Effects of DL and DM Variances
Control costs Purchasing manager If purchasing manager is only evaluated on DM price variance, they will buy in bulk, unnecessarily building costly inventories Should charge cost of inventory holding costs to purchasing department

14 Incentive Effects of DL and DM Variances
Poor quality materials often affect production causing more wasted materials and more direct labor hours Have quality specifications and do not allow deviations Tie purchasing manager’s evaluation to amount of rework

15 Incentive Effects of DL and DM Variances
Rush orders are more costly for purchasing Have production (sales) bear the cost of rush orders Engineering change orders cause wasted materials and more labor hours Make sure changes are needed Note these changes in production variances

16 Incentive Effects of DL and DM Variances
Mutual Monitoring Production and Purchasing work together for the overall company good Satisficing Rewarding workers for achieving a standard may cause them to slack once goal is met Encourage workers to continuously improve

17 Disposition of Variances
At end of the period, variances are usually closed into cost of goods sold They can be allocated among WIP and FG inventories and COGS. If there are lots of unfavorable (favorable) variances, this will increase (decrease) expenses This can be manipulated.

18 Responsibility for Variances
Materials price - Purchasing Materials Quantity - Production, Purchasing Labor rate - Personnel, Production Labor efficiency - Production, Purchasing BUT: Must investigate the variance to see who is actually responsible 13

19 Three Conditions Necessary to Use Standard Costs
There must be a way to measure outputs. A predetermined standard of performance must exist. There must be an ability to use variance information as feedback to make corrections and improvements.

20 Variance Analysis Cycle

21 Uses of Variance Analysis
Calculation of variances do not explain causes Variances should be investigated Often reasons for variances are explained beside the calculated variance Favorable variances are not always good Unfavorable variances are not always bad It is not good to net variances Netting of variances may cancel out large favorable variances against large unfavorable variances

22 Uses of Variance Analysis
Management by exception – allows managers to focus only on those variances which are truly out of the ordinary Management by exception allows managers to focus on certain areas Maximizes return on management Variance analysis should be performed often in order to make corrections as early as possible – at least every month if possible

23 Limitations on Standards
Make sure you determine the cause of the variances; do not just mindlessly calculate them. Any variance is only as good as the standards or planned activity to which actual is compared!!!!!! Changing conditions may warrant changing the standards. Variances should always be used for feedback and continuous improvement.

24 Homework P12-3 – Alexander Products P12-4 – Oaks Auto Supply
P12-10 – Marian Health Care System DUE WEDNESDAY, MARCH 18


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