1. Omron Motion Solutions
Charles Manning
Product Marketing Manager
Mechatronics
Original version - May 2005
Revised June/July 2005

2. Overview Our New Focus Omron Motion Products Mechatrolink-II
WN-Series (Available now)
CJ1W-NCF71 (Available now)
CJ1W-MCH71/CS1W-MCH71 (Certification required)
FQM1 (Coming soon)
Motion Software
Smart Platform Libraries
Certification training for MCH should be completed Winter 2005
FQM1 should be released 3Q05

3. Our New Focus
Where do we go from here?

4. Our New Focus Support our Motion customers
Create a strong support structure
Technical Support
Application Engineers
Sales
Training
Certification course for MCH
Training courses for other new products
Increase inventory levels
Stock key products
Reduce lead times
Promote Japan-stocked products
Provide a list of Japanese stock to distribution
Increased inventory will be an evolution that depends on the products that our distributors and customers need. We will increase levels slowly to ensure that we get the product mix right.

5. Our New Focus Japanese inventory SmartStep Drives SmartStep Motors
100V: W
200V: W
SmartStep Motors
All are cylinder type, incremental encoder, 3000RPM
30-400W - no options
W - key
200W - key & brake
Source: Japanese PM inventory review spreadsheet January & April These are the products that are stocked or recommended to be stocked.

6. Our New Focus Japanese inventory WT-Series Drives
100V: W
200V: W
WN-Series Drives (ML2)
W-Series Motors
All are cylinder type, incremental encoder, 3000RPM
200V: W
Source: Japanese PM inventory review spreadsheet January & April These are the products that are stocked or recommended to be stocked.
W-Series motors work with WT- and WN-Series drives.

7. Our New Focus Your inventory? Which Drives? What sizes? What voltages?
SmartStep
WT-Series
WN-Series
What sizes?
What voltages?
What motor options?
Key
Key & Tap
Brake
Incremental or Absolute encoder
IP67
Other
OEI inventory should reflect the needs of our customers. What are the most popular configurations?
What applications do our distributors see most often?

8. Our New Focus Core products focus Position applications with NCF
CJ1W-NCF71 + W-Series
Motion applications with MCH
CJ1W-MCH71 + W-Series
CS1W-MCH71 + W-Series
Motion applications with FQM1
FQM1 + W-Series
FQM1 + SmartStep
Mechatrolink-II
WN-Series
WT-Series with FNY-NS115
NCF
MCH
Core products for new focus will be WN-Series, SmartStep, NCF, MCH, FQM1, ML2
Using the core products takes advantage of our Smart Platform
Other products not listed above:
CJ1 + pulse output module + SmartStep
CJ1M +
CJ1 + NCxx3 + SmartStep
CS1 + NCxx3 + SmartStep
CS1 + MCxxx + W-Series
CPM2A + SmartStep
CPM2C + SmartStep

9. Drives, Motors and Controllers
Omron Motion Products
Drives, Motors and Controllers

10. Omron Motion Products Servo Drives and Motors WT-Series WN-Series
Full-featured servo drive
WN-Series
Built-in Mechatrolink-II
SmartStep
Simple servo drive

11. Omron Motion Products Controllers Position Controllers CJ1W-NCF71
CS1W-NC113/213/413
CS1W-NC133/233/433
C200HW-NC113/213/413
NCF71 – 16 axes using Mechatrolink-II
NC113/213/413 – Open collector, 1/2/4 axis
NC133/233/433 – Line driver, 1/2/4 axis

12. Omron Motion Products Controllers Motion Controllers CJ1W-MCH71
CS1W-MCH71
CS1W-MC221/421
C200H-MC221
FQM1
CS1W-MC221/421 – 2/4 axis

13. Omron Motion Products Programmable Logic Controllers CJ1 CS1 CQM1H
With MCH or NCF controller
CS1
With MCH controller
CQM1H
With pulse I/O board
CPM2A/CPM2C
Built-in synchronized pulse control
MCxxx, NCxxx controllers are also available for PLC products

14. Controller Evolution Motion Command Controller Architecture Function &
NCF71
MCH71
NCxxx
Controller Architecture
MCxxx
ML2
FQM1
Our controller architecture has progressed from PLC based position control to motion control with PLC functionality to standalone distributed control.
CS1/CJ1 MC and NC modules are older types with fewer axes that may eventually be replaced by CS1/CJ1-MCH71 and CJ1-NCF71.
PLC based – Intelligence in the PLC
PLC on board – Intelligence (centralized) in the controller
Distributed – Intelligence distributed to each controller axis
PLC based
Pulse & Analog
PLC on board
Distributed
Function &
Performance

15. Controller Overview CJ1W-NCF71 CJ1W-MCH71 FQM1 Description
Motion network-Compatible Position Controller
High function Motion Controller
Flexible Motion Controller
Servo Interface
(Number of axes)
MECHATROLINK-II
(16 axes)
(32 axes)
Analog/Pulse
(8 axes)
Programming
Ladder/FB
(depends on PLC-CPU)
Built-in, dedicated motion language
Built-in ladder program
Function
Simple positioning
(Direct operation)
Positioning, synchronous cam operation
Positioning, Electronic cam, etc.
Control cycle
Depends on PLC
~1ms
~0.5ms
Minimum response time
4ms (4 axes)
6ms (8 axes)
~4ms
20µs
Programming Tool
CX-Motion-NCF
MC-Miel
CX-Programmer
Selling point
High speed positioning
Will simplify Motion Control functions
Quick response, Standalone
CX-Motion-NCF and CX-Programmer are now included in CX-ONE
Updated MC-Miel is coming as part of CX-ONE approximately Summer 2005
NCF – 16 units/CPU
MCH – 12 units/CPU
Not all CJ1 CPU’s will support FB programming (Version 3 or newer)

16. Omron Motion Products AC Inverters Networks 3G3JV 3G3MV DeviceNet
V/Hz micro Inverter
3G3MV
Open Loop Vector micro Inverter
Networks
DeviceNet
Mechatrolink-II

17. High Speed Field Network
Mechatrolink-II
High Speed Field Network
Mechatrolink-II can be used for the control of a variety of highly precise machine motions.
High-speed, 10-Mbps communications provides high-performance and high-accuracy motion control, because the actual position data, speed data, and input/output status etc. can be transferred in real time.
Synchronous Phase Control Controls multiple servomotors synchronously for electronic shaft and electronic cam.
Torque Control Generates constant torque independently of speed.
Speed Control Turns the motor at the specified speed with user-defined acceleration/deceleration slopes.
Position Control Advances to the target position, and stops or holds

18. Mechatrolink-II High speed motion field network
Designed for Motion Control applications
Position, speed and I/O data is transferred in real time
Speed, torque and position modes can be switched during run
Synchronous phase control
Electronic line shaft
Electronic cam
Comparable to SERCOS
Mechatrolink-II was created by Yaskawa
Synchronous phase control – controls multiple axes and can synchronize them
A Field Network connects devices which drive final control elements such as I/Os and actuators, and gather control information.
Motion Field Network focuses on precise synchronous control and rapid response between servos. MECHATROLINK-II and SERCOS are typical examples of a Motion Field Network.
I/O Field Network focuses on connecting various I/O devices rather than synchronization. DeviceNet and Profibus-DP are typical examples of I/O Field Networks.

19. Mechatrolink-II
Only one communication line required to connect up to 30 nodes
Reduces wiring time and cost
Uses widely available cable and connectors
Eliminates the need for:
D/A converter for speed/torque reference
Pulse generator for position reference
Low-level signal wiring
Mechatrolink-II simplifies a motion control system so that it no longer requires the D/A converter for speed/torque reference and the pulse generator for position reference
Uses USB connections
Typical connectors:
DUSB-ARA41-T11 (made by DDK) or equivalent
DUSB-APA41-B1-C50 (made by DDK), including shell

20. Mechatrolink-II Feature Specification Baud Rate 10 Mbps
Max Transmission Distance
50 m
Max Number of Nodes 30
Cycle Time
250 µs to 8 ms
String Size
17 or 32 bytes
Topology
Bus
Communication Method
Master/slave synchronous
Transmission Cable
Shielded twisted-pair wire
Mechatrolink-I – only 4 Mbps, 17 bytes max
Comparable to SERCOS
Max transmission distance is 30m for 16+ axes when using NCF.

21. Mechatrolink-II Part Number Description FNY-NS115
ML2 interface for WT-Series
FNY-W6022
Termination resistor
FNY-IO2310
24 V DC I/O module (64 I/O)
FNY-PL2900
Counter module
FNY-PL2910
Pulse output module
FNY-REP2000
Repeater
FNY-W6003-xx
USB Cable (0.5 to 30 m)
FNY-REP2000 repeater is required:
16 nodes – 30 to 50 m transmission distance
17-30 nodes – 0 to 50 m transmission distance

22. Servo Drive with Built-in ML2
WN-Series
Servo Drive with Built-in ML2
When a Servo Driver is combined with a MECHATROLINK-II-compatible Motion Control Unit (CS1WMCH71 or CJ1W-MCH71) or Position Control Unit (CJ1W-NCF71), all control data is transferred between the Servo Driver and the Controller by means of data communications.
Control commands are transferred by means of data communications, so Servomotor performance is not limited by control interface specifications, such as response frequencies for input pulses and encoder feedback pulses. This allows the Servomotor to perform to its fullest capacity.
Moreover, system data control is simplified by having all Servo Driver parameters and monitor data managed by the host controller.

23. WN-Series
WN-Series servo drives are designed specifically for use on Mechatrolink-II high speed networks
Does not require ML2 adapter (saves money)
WN-Series drives are 25% smaller than the equivalent WT-Series
Works with our existing W-Series motors
See a picture of the FNY-NS115 adapter in the MCH section of this presentation
Specifications for the Mechatrolink-II network are available in the ML2 section of this presentation
Physical size reduction is related to technology improvements and to I/O that is no longer required with ML2 connections.

24. WN-Series
Control commands are sent via ML2 connection between the drive and controller
Motor performance is not limited by control interface specifications
Response times are reduced
Data control is simplified because it is managed by the host controller

25. WN-Series 1-PH 100 VAC 50 W R88D-WNA5L-ML2 100 W R88D-WN01L-ML2 200 W
R88D-WNA5H-ML2
R88D-WN01H-ML2
R88D-WN02H-ML2
R88D-WN04H-ML2
750 W
R88D-WN08H-ML2
3-PH
500 W
R88D-WN05H-ML2
1.0 kW
R88D-WN10H-ML2
1.5 kW
R88D-WN15H-ML2
2.0 kW
R88D-WN20H-ML2
3.0kW
R88D-WN30H-ML2
200V / 1-ph – all are in stock

26. R88D-WN02H-ML2 WN-Series Product Servo Network ML2 - Mechatrolink-II
Type
D - Drive
Voltage
L – 100V
H – 200V
Motor Capacity (W)
Rating # (watts)
Series
WT – W-Series
WN – W-Series w/ ML2

27. WN-Series How to sell it
Designed specifically for ML2 high-speed network
Built-in network connection
Can compete against SERCOS
Less expensive than separate drive & network card
Recognized automatically by other Omron devices
Smart Platform libraries

28. WN-Series How to sell it Physically smaller Higher functionality
Improved deviation control
Minimizes settling times
Reduced torque ripple
Promotes smooth rotation
Advanced autotuning
Manual or automatic
Set four gains with one parameter

29. WN-Series Sample Applications Palletizing Wafer Handling Assembly
Printing
Filling
Cutting

30. CJ1W-NCF71
Position Controller

31. CJ1W-NCF71 NCF is a multi-axis Position Controller
16 axes per controller
16 controllers per CPU
256 total axes per CPU
Coordinate up to 8 axes
Used on a Mechatrolink-II high speed network
Single cable connection
Daisy chain drives
One shielded twisted-pair cable per drive
30-50 m max length
The NCF receives commands from the CPU Unit's ladder program and control signal status (forward/reverse rotation limit, origin, origin proximity, and interrupt input signals) from devices connected externally to the Servo Driver, and uses them to control Servo Driver positioning.
With absolute and relative movements, position and speed data are set directly from the ladder program in the CPU Unit. Positioning is executed according to operating commands sent to the NCF from the CPU Unit.
It is possible to change the speed or to send commands to move axes to different positions while positioning is being performed.
30m maximum length when 16 axes are connected for NCF.

32. CJ1W-NCF71 Position Control Speed Control Torque Control
Absolute position
Relative position
Linear interpolation
Interrupt feeding
Speed Control
Torque Control
Toggle between speed, position & torque control during operation
Not possible before even with Motion Control units
Shortens operation time
No stopping
Direct operation - Positioning can be performed by directly setting the target position and target speed from the CPU Unit.
Absolute positioning – Absolute position from the origin.
Relative positioning – Incremental position from the present position.
Interrupt feeding – Positioning continues for a specified time after an interrupt input signal is received, then the axis is stopped.
The Driver speed and torque can be controlled by directly specifying the target speed and torque from the CPU Unit.
Speed command data and torque command data are set from the CPU Unit. Speed control and torque control of the Servomotor are executed by sending operating commands to the PCU from the CPU Unit.
Speed control – NCF controls the rotation speed of the motor by directly executing speed commands in a speed loop without using the Servo Driver's position loop.
Torque control - NCF controls the output torque of the motor by directly executing torque commands in a torque (current) loop without using the Servo Driver's position loop or speed loop.
When switching to torque control, acceleration occurs to generate required torque. Pay attention to the speed during this acceleration.

33. CJ1W-NCF71 Compatible with absolute encoders Simple expansion
No need for origin search
Simple expansion
One cable per drive
Add an axis
At start-up
In the future
Smart platform connectivity
Configure new axes from the PLC
Using Omron’s Smart Platform, new axes and controllers can be added easily using Function Blocks and Smart Active Parts.

34. CJ1W-NCF71 Centralized Data Control Uses ladder programming
Controller and drive can be programmed from the PLC CPU
Separate programmer not required
Alarm status and monitors available at the PLC
Less start up and maintenance time
Uses ladder programming
Position & speed data are set from the ladder program in the CPU
Parameter settings and various monitoring of the servo driver can be performed from the CPU unit on the PLC. Centralized management of all the data for the multi-axis system from the host controller simplifies data settings in startup of the machine or replacement of devices.
The Servo Driver's parameters and monitors can be set from the CPU Unit. All the data for the multi-axis system can be centrally controlled from the host PLC. This removes the difficulty in starting up devices or setting data when replacing a Unit.
The NCF receives commands from the CPU Unit's ladder program and control signal status (forward/reverse rotation limit, origin, origin proximity, and interrupt input signals) from devices connected externally to the Servo Driver, and uses them to control Servo Driver positioning.

35. CJ1W-NCF71 Servo drives WT-Series WN-Series
FNY-NS115 ML2 interface required
Software version 39 or later
WN-Series
All versions connect directly to NCF

36. CJ1W-NCF71 Part Number Description CJ1W-NCF71 Position Controller
CXONE-ALxxC-E-xSP
CX-One Software
FNY-NS115*
ML2 interface for WT-Series
FNY-W6003-xx
USB Cable (0.5 to 30 m)
WS02-MNTC1 - CX-Motion-NCF Software
CX-ONE – xx= # licenses, xSP= standard or upgrade (UP)
CJ1W-NCF71 is not compatible with other Mechatrolink-II slaves such as I/O and Counter.
*Use NCF with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module

37. CJ1W-NCF71 Before A controller cable connected to each axis
Controller and each drive programmed separately
Different software
Adding future axes required adding cable connections to the controller
May require more controllers

38. CJ1W-NCF71
After
Drives are connected by a single wire in a daisy-chain
Minimizes wiring
Neat connections
Controller and servo drives can be programmed through PLC CPU
Adding future axes is simple, up to 16 axes

39. CJ1W-NCF71 Typical Configuration CX-One software NS-Series HMI
CJ1 with NCF
W-Series drive(s) WN
WT + FNY-NS115
W-Series motor(s)
Terminating resistor
NT link RS232C communications between HMI & PLC A FNY-W6022 terminating resistor is required on the final device on the Mechatrolink-II network.
Using Smart Active Parts from Omron enables quick configuration that is guaranteed to be compatible.
MCH configuration is similar

40. CJ1W-NCF71 Before NCF After NCF CJ1-NCxx3 WT-Series Drive
W-Series Motor
CX-Position
CX-Programmer
Drive Cable
Control Cable
Terminal Block
Power Cable
Encoder Cable
After NCF
CJ1W-NCF71
WN-Series Drive
W-Series Motor
CX-One
Mechatrolink-II Cable
Control Cable
Terminal Block
Power Cable
Encoder Cable

41. CJ1W-NCF71 Before NCF* After NCF CJ1-NC413 (4) $1,250 ($5,000)
$1,650
R88D-WT04H
$1,022
R88D-WN04H-ML2
$1,079
R88M-W40030H
$709
CX-Position
$210
CX-One
$1,995
CX-Programmer
$1,500
XW2Z-100J-A7
$102
R88A-CTW001N
$142
XW2Z-100J-B4
$71.50
FNY-W
$89.25
XW2B-40J6-2B
$86.75
XW2B-50G5
R88A-CAW003S
$40.50
R88A-CRWA003C
$67.25
TOTAL
$8,809
$5,858.75
XW2Z-xxxJ-Ax – Control cable
XW2Z-xxxJ-B4 – Drive cable
XW2B-xxJ6-xB – Terminal block
R88A-CAWxxxS – Power cable
R88A-CRWAxxxC – Encoder cable
Pricing is very similar for 1 axis, but cost savings come from wiring, CAD drawing, and engineering labor.
Using WT drives reduces the drive price, but adds cost for FNY-NS115 ML2 adapter.
CX-ONE includes CX-Motion-NCF and CX-Programmer. Use CX-P to take advantage of Smart Platform Libraries.
CX-ONE price shown is the 10-license upgrade price. Single license upgrade is only $395.
*Assume pulse train command, 16 axes

42. CJ1W-NCF71 How to sell it Compatible with CJ1 Smart Platform
High-speed communication
Mechatrolink-II (10Mbps)
Up to 16 axes on a single communication line
Works with absolute encoder
No origin search required
Define origin only once
PLC Open Certification
Configuring the total system with Omron products such as PLC (CJ1), PT (NS), Controller (NCF), and Servo (W), allows the user to take advantage of Omron’s Smart Platform. Smart Active Parts and Function Blocks can be loaded using CX-Designer. In this way, the controller and drive can be adjusted or monitored without any additional programs.
Using Smart Active Parts & Function Blocks shortens programming and debugging time.

43. CJ1W-NCF71 How to sell it Centralized data management
Multi-axis system
Settings & data in the controller & drive can be handled in the PLC CPU
Don’t have to connect software tool to each individual drive to check status
Simplifies start-up and drive replacements

44. CJ1W-NCF71 How to sell it Functionality Position / Speed / Torque
Absolute / Relative position
Linear interpolation
Improved speed/torque control compared to previous products
Toggle between position and torque control during operation
Position/torque toggle – used in sealing & nut running applications. Go to a position quickly, then apply a predetermined torque.

45. CJ1W-NCF71 Sample Applications Assembly Equipment Process Equipment
Feeders
Conveyors

46. CJ1W-NCF71 Assembly Equipment
Absolute and relative positioning of multiple
Target position and speed can be changed instantly
Even during a positioning operation
Simply send another command
Toggle between position & torque during run
Easy positioning of multiple axes
Absolute and relative positioning of multiple axes can be performed by manipulating bits directly from the PLC

47. CJ1W-NCF71 Processing Equipment
Position, speed and torque can be controlled using a torque limit
Torque limit can be enabled, disabled or updated during operation
Torque limit can be enabled, disabled or changed during operation

48. CJ1W-NCF71
Feeders
Position, speed and torque can be controlled directly from the PLC
Position, speed and torque can be changed during operation
S-Curve
Change speed, torque and position during run

49. CJ1W-NCF71
Conveyors
Using an absolute encoder eliminates the need to establish an origin each time the machine is started
Consistent positioning
Simplified origin with absolute encoders

50. CJ1W-MCH71 / CS1W-MCH71
Motion Controller

51. CJ1W-MCH71 / CS1W-MCH71 MCH is a multi-axis Motion Controller
32 axes per controller
30 physical or virtual
2 virtual
12 CJ1 controllers per CPU
384 axes per CPU
16 CS1 controllers per CPU
512 axes per CPU
Used on a Mechatrolink-II high speed network
Single cable connection
Daisy chain drives
One shielded twisted-pair cable per drive
30-50 m max length
MCH has PLC functionality on-board, which reduces the processing burden on the host PLC.
Axes are selectable as physical or virtual
Virtual axis – No actual axis. It’s used as a master axis to perform and ideal operation.

52. CJ1W-MCH71 / CS1W-MCH71 Control Types Point-to-Point Continuous Path
Pathway varies
Continuous Path
Travel path is controlled
Interrupt Feed
Speed
Torque
Synchronized
Electronic line shaft
Electronic cam
Electronic gear ratio
Follow-up
With point-to-point (PTP) control, positioning is controlled independently for each axis. The pathway varies according to the travel distances, the feed rates, and so on.
With continuous path (CP) control, not only the start position and target position are controlled but also the path between those points. Functions such as linear interpolation, circular interpolation, helical circular interpolation, and traverse can be performed.
Interrupt feeding - Performs position control for a fixed distance when an external signal is input.
Positioning with no interrupt signal is also possible.
Follow up starts at stand-by and begins when a sensor is activated. This activation executes a follow-up synchronization with the main axis. (Used for applications that process a part without stopping the line.)
Electronic line shaft - The slave axis synchronizes with the master axis at a specified ratio.
Electronic cam - The slave axis synchronizes with the master axis according to the cam table.

53. CJ1W-MCH71 / CS1W-MCH71 Control Types Independent axes Combined axes
Interpolation
Linear
Circular
Helical

54. CJ1W-MCH71 / CS1W-MCH71
Uses simple Omron motion language for programming
PLC functionality on-board
Motion Controller, High-function
MCH has PLC functionality on-board, which reduces the processing burden on the host PLC.

55. CJ1W-MCH71 / CS1W-MCH71 Cycle times Control cycle times
2 to 12 ms
Unit cycle times
1 to 8 ms
Communication cycle times
1 to 4 ms
Counter latch startup times
10 to 260 ms
Control cycle = Unit cycle + Communication cycle
Unit Cycle [µs] = (115.0 × No. of axes)+(165.0 × No. of motion tasks × No. of parallel branches) + (0.3 × No. of general allocated words)
Communications Cycle [µs] = ((No. of allocated nodes + No. of Retries) × ) × 1.1
(If < 1ms, the communications cycle is 1000 µs)

56. CJ1W-MCH71 / CS1W-MCH71 Simple expansion One cable per drive
Add an axis
At start-up
In the future
Smart platform connectivity
Configure new axes from the PLC

57. CJ1W-MCH71 / CS1W-MCH71 Multi-tasking
Run up to 8 programs simultaneously
Each program has 8 branches
All branches in all programs are executed every system cycle
Coordinate up to 16 axes

58. CJ1W-MCH71 / CS1W-MCH71 PC support software can read and set
Motion programs
Controller constants
Controller variables
Drive parameters
System parameters
System data
Monitor equipment status and operating conditions

59. CJ1W-MCH71 / CS1W-MCH71 Servo drives WT-Series WN-Series
FNY-NS115 ML2 interface required
Software version 39 or later
WN-Series
All versions connect directly to MCH
Can also work with Σ-II and Σ-III (except for direct drive motors)

60. CJ1W-MCH71 / CS1W-MCH71 Part Number Description CJ1W-MCH71
Motion Controller for CJ1
CS1W-MCH71
Motion Controller for CS1
FNY-NS115*
ML2 interface for WT-Series
FNY-W6003-xx
USB Cable (0.5 to 30 m)
*Use MCH with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module

61. CJ1W-MCH71 / CS1W-MCH71 Before MCH After MCH CS1W-MCx21
WT-Series Drive
W-Series Motor
CX-Motion
CX-Programmer
Drive Cable
Control Cable
Terminal block
After MCH
CS1W-MCH71
WN-Series Drive
W-Series Motor
CX-One
FNY-W6003-xx Cable
Control Cable
Terminal Block

62. CJ1W-MCH71 / CS1W-MCH71 Before MCH* After MCH CS1W-MC421 (4)
$2,936 ($11,744)
CS1W-MCH71
$3,348
R88D-WT04H
$1,022
R88D-WN04H-ML2
$1,079
R88M-W40030H
$709
CX-Motion
$650
CX-One
$1,995
CX-Programmer
$1500
R88A-CPW001M2
$221
FNY-W
$89.25
XW2Z-100J-F1
$92
R88A-CTW001N
$142
XW2B-40J6-7
$110
XW2B-50G5
$86.75
R88A-CAW003S
$40.50
R88A-CRWA003C
$67.25
TOTAL
$16,155.75
$7,566.75
R88A-CPWxxxMx – Drive cable
XW2Z-xxxJ-Fx – Control cable
XW2B-xxJ6-x – Terminal block
R88A-CAWxxxS – Power cable
R88A-CRWAxxxC – Encoder cable
Pricing is very similar for 1 axis, but cost savings come from wiring labor.
Using WT drives reduces the drive price, but adds cost for FNY-NS115 ML2 adapter.
*Assume CS1 PLC, analog command, 16 axes

63. CJ1W-MCH71 / CS1W-MCH71 How to sell it Save panel space Set up quickly
30 axes in one controller
Set up quickly
Reduced commissioning and wiring costs & time
Cost effective solution for multi-axis apps
Connect more than one MCH to a single CPU
Adding axes after installation is simplified

64. CJ1W-MCH71 / CS1W-MCH71 How to sell it Versatility Control Modes
Speed
Torque
Position
Synchronized
Move profiles
Point to Point
Continuous Path
Interpolation
Electronic Gear
Electronic Cam
Interrupt Feeding

65. CJ1W-MCH71 / CS1W-MCH71 Sample Applications Bottling
Horizontal filling
Labeling
Packaging
Rotary cutting
Flying shear
Winding
Palletizing
Wafer handling
Printing
X-Y table

66. CJ1W-MCH71 / CS1W-MCH71 Bottling, Filling, Labeling, Packaging
Coordinates multiple driven points and activity areas
Change between position, speed, torque modes during operation

67. CJ1W-MCH71 / CS1W-MCH71 Rotary cutting Replaces mechanical systems
Coordinates line speed, print registration and cut

68. CJ1W-MCH71 / CS1W-MCH71 Flying shear
Accurate registration & error correction
All machine axes can be commanded by one controller
Coordination between driven areas
Common Flying Shear Concept
PLC Mounted Motion controller with 1 axis.
Motion controller provides fast and reliable communications with direct connection to PLC I/O and other networks such as operator panels and management information systems.
Different configurations can be saved as recipes on HMI which define lengths, registration marks and speed. The operator simply selects the recipe and these parameters are automatically downloaded to the controller ready for the next product run.

69. CJ1W-MCH71 / CS1W-MCH71 Rotary Print Accurate print registration
Cam profiles available
Synchronization between printed piece and ink cylinders
Coordination between ink cylinders
Common Flying Shear Concept
PLC Mounted Motion controller with 1 axis.
Motion controller provides fast and reliable communications with direct connection to PLC I/O and other networks such as operator panels and management information systems.
Different configurations can be saved as recipes on HMI which define lengths, registration marks and speed. The operator simply selects the recipe and these parameters are automatically downloaded to the controller ready for the next product run.

70. Standalone Motion Controller
FQM1
Standalone Motion Controller
FQM1 should release in Fall 2005

71. FQM1
FQM1 is a standalone motion controller that can command up to 8 axes
2 axes per motion module
Uses ladder programming
Proven architecture
Based on CS-series PLC
Flexible, Quick Motion

72. FQM1 Flexible Modular design Change motion parameters during operation
Add up to
4 pulse modules
3 analog modules
Combine pulse and analog modules with one coordinator module
Change motion parameters during operation
Toggle between speed, position & torque control during operation
Works with absolute or incremental encoders
Only 3 analog modules max

73. FQM1 Modular Design Power supply Coordinator module
Motion control modules
Up to 4 pulse, 3 analog
End module
Pulse module has pulse I/O
Analog module has analog (voltage) I/O
Coordinator has general purpose I/O

74. FQM1 Quick Fast processing of built-in pulse and analog I/O
0.5 to 2 ms cycle from input to control output
Parallel distributed processing for 2 to 8 axes
Synchronization of cycles between axes
Sync bus
Faster than MCH, NCF
High-speed pulse startup (25 µs)
High-speed analog outputs (40 µs)
High-speed counter latches (30 µs)
High-speed floating decimal calculations

75. FQM1 Motion High-speed Control Position Speed Torque
Linear interpolation
Circular interpolation
Speed
Torque
Synchronous control
Electronic cam
Follow-up

76. FQM1 Each module controls its own I/O directly
Coordinator distributes control to each module
Independent I/O processing
Coordinator shares processing load to speed up cycle times
Motion modules have top priority to speed up application response times
Separate ladder programs for each module and coordinator.

77. FQM1
Servo drives
W-Series
SmartStep

78. FQM1 Part Number Description FQM1S-MC231 Pulse basic set FQM1S-MC222
Analog basic set
FQM1-CM001
Coordinator module
FQM1-MMx21
Motion module
CJ1W-PA20x
Power supply
FQM1-TER01
End module
CJ1W-CIF11
RS-422A adapter
Basic set – 2 axes in one complete package
power supply
coordinator module
motion module (analog or pulse)
end module

79. FQM1 Can be a door opener Standalone Controller High performance
Can work with other manufacturers’ products
Can solve motion problems without changing hardware
We prove our capabilities in a non-threatening way
High performance
Fast
High-speed data collection synchronized with input pulses
Not PLC-based, so no conflict.
Can communicate with other servo products
High speed sampling
By collecting multipoint displacement data over the course of changes in the position of the target object from one position to another, the warpage or other conditions of minutely processed products can be detected and quality analyzed.

80. FQM1 Sample applications Wire winding Labeling Laminating
Spindle (bobbin)
Traverse
Labeling
Feed
Cut position
Printing
Laminating
Alignment sync
Parallel conveyor
Synchronize two lines
Winding
Tension can be controlled by adjusting the speed of the feeding axis and the winding axis while detecting the position of the dancer roller using an analog input.
Cut position
Marks on objects to be cut that are continually fed along a production line are detected and cutting is performed continually without stopping the line. The encoder on a measuring roll detects the feed amount supplied by a feed roll, and a cutter cuts with speed-synced trailing along the mark detected by a mark sensor. The work piece is cut after synchronization. The origin is returned to after cutting is completed and the process is repeated.
Laminating / Gluing
Taking the master axis as the base axis, two real axes are synchronized to the base axis, and then a tracking pattern is formed with an instruction for line segment approximation to set the target position.
Parallel Conveyors
While the base hoist axis synchronized to the table position is controlled with pulse input data by the FQM1-MMP21, analog input data, such as that from a displacement sensor, can be obtained via a sync bus from the FQM1-MMP21 and used to compensate the hoist axis control.

81. Motion Software
Configuration

82. Motion Software CX-One
Allows users to configure all Omron equipment in a motion system
Combines our PLC-based motion software into one unified package
CX-Motion (v2.2)
CX-Motion-NCF (v1.2)
CX-Position (v2.1)
CX-Programmer (v6.00)
CX-One incorporates CX-Programmer, CX-Protocol, CX-Simulator, CX-Motion, CX-Position, CX-Motion NCF, CX-Process, NS-Designer,CX-Thermo into one package
CX-Motion is used with MCxxx
CX-Position is used with NCxxx
CX-Motion-NCF is used with NCF
CX-Programmer is used with FQM1
CX-Drive and MCH tool coming soon.

83. Motion Software CX-One Used with CJ1W-NCF71 CJ1-NC CS1-NC CJ1-MC
CS1-MC
C200H-MC
CV-MC
FQM1
CX-One incorporates CX-Programmer, CX-Protocol, CX-Simulator, CX-Motion, CX-Position, CX-Motion NCF, CX-Process, NS-Designer,CX-Thermo into one package
CX-Motion is used with MCxxx
CX-Position is used with NCxxx
CX-Motion-NCF is used with NCF
CX-Programmer is used with FQM1
CX-ONE will include MC-Miel tool soon and be used for MCH

84. Motion Software MC-Miel WMON Free software Used with CJ1W-MCH71
CS1W-MCH71
WMON
W-Series
SmartStep
MC-Miel is a temporary tool that is used to set up and monitor the MCH modules.
MC-Miel will be incorporated into CX-ONE soon
MC-Miel picture = variable monitor
WMON can be used to set up and monitor the servo drives.
WMON picture = parameter settings

85. Smart Platform Libraries

86. Smart Platform Libraries
Standard Libraries
Software applications that users can load into their equipment and run without modification
Simplify software development for devices that interface with PLC’s and HMI’s
Two types of standard libraries
Function Blocks
Smart Active Parts
Works with
CJ-Series processor v3.0 or later
NS-Series v6 or later

87. Smart Platform Libraries
Function Blocks
Contains functional PLC components
Components can be used to quickly create finished programs that interface directly with other Omron devices
Components are standardized, which improves the quality of finished programs
Uses ladder logic
Paste function blocks directly into ladder programming to reduce development time
Multiple function blocks create a library that enhances programming
Create unique solutions
Omron launched 51 FB libraries (FBL) in July
The plan is to follow Global Standard of FBL
Will be integrated into CX-One
Plug and play will be possible
Function Block compatibility:
CJ1 Processor Version 3
CX-Programmer 5.01
Motion FB’s are a part of the IEC
Function Blocks are a good way to attract non-technical customers

88. Smart Platform Libraries
Function Blocks
Example of NCF MoveRelative Function Block

89. Smart Platform Libraries
Function Blocks PG
FQM1
Position control
Application Pack
Velocity control block (Vref)
Basic position block
Virtual axis block
Position control block (Xref)
Pulse control block
Counter block
(PosFB)
Pulse
Function Blocks
Basic position block
Virtual axis block
Velocity control block (Vref)
Function Blocks can be combined into Application Packs
An Application Pack dedicated for a specific application is created by combining some libraries.
Each library is created in ladder language. So, they are easy to customize.
Position control block (Xref)
Applications:
Rotary cut
Flying cut
Torque control
Tension control
Etc.
Counter block
(PosFB)
Pulse control block

90. Smart Platform Libraries
Smart Active Parts
Pre-configured HMI screen objects
Quickly create completed screens that automatically interface with Omron devices
Insert SAP’s directly
Simplify design efforts
Eliminate unnecessary user programming
Over 1000 available now
Includes operating screens for motion & position controllers
Improves overall screen quality
Omron launched 305 Smart Active Parts (SAP) in July
Omron’s plan is to release more useful and more varieties of SAP
SAP’s are integrated into CX-One
Plug and play will be possible

91. Smart Platform Libraries
Smart Active Parts
Example of NCF SAP

92. Any Questions?
Thanks for your time!