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Engineering Controls for Silica Art Wickman, CIH Georgia Tech Safety & Health Consultation Program.

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Presentation on theme: "Engineering Controls for Silica Art Wickman, CIH Georgia Tech Safety & Health Consultation Program."— Presentation transcript:

1 Engineering Controls for Silica Art Wickman, CIH Georgia Tech Safety & Health Consultation Program

2 Control Options 1. Wet Methods 2. Ventilated Tools 3. Abrasive Blasting Controls: Alternate Media Alternate Methods

3 Engineering Controls: 1. Wet Methods Water suppression of dust Very effective method Requires planning for supply of water and clean up

4 Note: Safety Glasses Required

5 Wet Methods: Portable Saw

6 Block Cutting: Dry Monitoring Data: 8 X OSHA PEL Time Weighted Average (TWA)

7 Block Cutting--Dry

8 Wet Methods: Block Cutting

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11 Wet Methods: Requires Pre-planning

12 Wet Methods: Joint Cutting

13 Wet Methods: Jack hammer, chipping hammer, etc.

14 Double click photo for demo

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17 Wet Methods: Spray Systems for Bulk Materials

18 Engineering Controls 2. Ventilation Portable tools with dust exhaust: Surface Grinders Disc Grinders (tuck pointing) Crack chaser Scarifier Descaler Power chipping tools Retrofit Dust hoods (Dust Muzzle Video)

19 Tuckpointing Note: Fall Protection Required

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21 Control by Ventilation: Tuckpointing

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23 Control by Ventilation: Slab Cutting Note: Safety Glasses Required

24 Control by Ventilation: Hand tools

25 3. Abrasive Blasting

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27 Engineering Controls: 3. Substitute Abrasives Coal slag (Low silica content, but may contain trace metals including arsenic) Steel grit & steel shot Aluminum oxide Sodium Bicarbonate (baking soda) Dust Suppressed Sand Frozen CO2 Ag. Prod. (walnut shells, corn cobs)

28 Substitute Abrasives: Blast and Recovery Systems Permits multiple cycles of abrasive Reduces cost of more expensive abrasives Reduces fugitive emissions to Environment

29 Alternate Abrasive Methods: Wet Blasting Similar to conventional air blasting Water injected into air/abrasive stream, or Water pressurized with abrasive Work rate <50% of dry abrasive Abrasive consumption <20% of dry Better visibility, lower waste volume

30 Alternative Blast Method: Enclosure

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32 Alternate Abrasive Methods: Water Jetting 1. High Pressure 10,000 – 25,000 psi Removes most paint, rust, mill scale, chemical contaminants 2. Ultra High Pressure >25,000 psi Removes all coatings Processes can use vacuum shroud to retain/recycle water

33 Alternate Abrasive Methods: Sponge Jet Blasting Dry method, suppressed dust, minimal containment required Light to heavy abrasion Less aggressive cleaning Eliminates the hazards of high pressure blasting


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