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Published byCollin Mathews Modified over 9 years ago
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Engineering Controls for Silica Art Wickman, CIH Georgia Tech Safety & Health Consultation Program
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Control Options 1. Wet Methods 2. Ventilated Tools 3. Abrasive Blasting Controls: Alternate Media Alternate Methods
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Engineering Controls: 1. Wet Methods Water suppression of dust Very effective method Requires planning for supply of water and clean up
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Note: Safety Glasses Required
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Wet Methods: Portable Saw
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Block Cutting: Dry Monitoring Data: 8 X OSHA PEL Time Weighted Average (TWA)
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Block Cutting--Dry
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Wet Methods: Block Cutting
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Wet Methods: Requires Pre-planning
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Wet Methods: Joint Cutting
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Wet Methods: Jack hammer, chipping hammer, etc.
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Double click photo for demo
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Wet Methods: Spray Systems for Bulk Materials
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Engineering Controls 2. Ventilation Portable tools with dust exhaust: Surface Grinders Disc Grinders (tuck pointing) Crack chaser Scarifier Descaler Power chipping tools Retrofit Dust hoods (Dust Muzzle Video)
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Tuckpointing Note: Fall Protection Required
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Control by Ventilation: Tuckpointing
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Control by Ventilation: Slab Cutting Note: Safety Glasses Required
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Control by Ventilation: Hand tools
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3. Abrasive Blasting
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Engineering Controls: 3. Substitute Abrasives Coal slag (Low silica content, but may contain trace metals including arsenic) Steel grit & steel shot Aluminum oxide Sodium Bicarbonate (baking soda) Dust Suppressed Sand Frozen CO2 Ag. Prod. (walnut shells, corn cobs)
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Substitute Abrasives: Blast and Recovery Systems Permits multiple cycles of abrasive Reduces cost of more expensive abrasives Reduces fugitive emissions to Environment
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Alternate Abrasive Methods: Wet Blasting Similar to conventional air blasting Water injected into air/abrasive stream, or Water pressurized with abrasive Work rate <50% of dry abrasive Abrasive consumption <20% of dry Better visibility, lower waste volume
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Alternative Blast Method: Enclosure
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Alternate Abrasive Methods: Water Jetting 1. High Pressure 10,000 – 25,000 psi Removes most paint, rust, mill scale, chemical contaminants 2. Ultra High Pressure >25,000 psi Removes all coatings Processes can use vacuum shroud to retain/recycle water
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Alternate Abrasive Methods: Sponge Jet Blasting Dry method, suppressed dust, minimal containment required Light to heavy abrasion Less aggressive cleaning Eliminates the hazards of high pressure blasting
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