1. 24/03/2006
Introduction to IMO Performance Standard for Protective Coating and IACS Common Structural Rules
BV Surveyor’s Training
Development Department

2. 2 Design of the Coating System
24/03/2006
SUMMARY
1 Introduction
2 Design of the Coating System
3 Agreement on the inspection procedures & plan
4 New Construction
5 Coating Technical File
Development Department

3. 24/03/2006
1 Introduction
Development Department

4. 1 Introduction – Key Dates Entry into force of PSPC: Adoption of PSPC:
24/03/2006
Introduction – Key Dates
Adoption of PSPC:
Entry into force of PSPC:
Dec. 2006
1st July 2008
1st Jan. 2009
1st July 2012
Delivery
Keel laying*
* In absence of a building contract
Building contract
- MSC.215 (82) (PSPC)
- MSC.216 (82)
Statutory matter
SOLAS Reg. II-1 / 3-2 amended by MSC.216(82)
WBT All Ships ≥ 500 G.T. , DSSS Bulk Carriers ≥ 150 M
Development Department

5. 1 Introduction – Key Dates Entry into force of PSPC: Adoption of PSPC:
24/03/2006
Introduction – Key Dates
Adoption of PSPC:
Entry into force of PSPC:
Dec. 2006
1st July 2008
1st Jan. 2009
1st July 2012
June 2008
Delivery
Keel laying*
- IACS UI SC 223
* In absence of a buliding contract
Building contract
- MSC.215 (82) (PSPC)
- MSC.216 (82)
Statutory matter
SOLAS Reg. II-1 / 3-2 amended by MSC.216(82)
WBT All Ships ≥ 500 G.T. , DSSS Bulk Carriers ≥ 150 M
Development Department

6. CSR ships « contracted » for construction1
24/03/2006
Introduction – Key Dates
Adoption of PSPC:
Entry into force of PSPC:
Dec. 2006
1st July 2008
July 2009
- IACS PR 34 (Last revision)
Adoption & Application :
- IACS PR 34 (Rev.0)
IACS CSR Rules
CSR ships « contracted » for construction
Development Department

7. 1 Introduction – Key Dates Entry into force of PSPC: Adoption of PSPC:
24/03/2006
Introduction – Key Dates
Adoption of PSPC:
Entry into force of PSPC:
Dec. 2006
1st July 2008
Dec. 2008
- BV NR 530 (Rev.1)
Adoption & Application :
- BV NR 530 (Rev.0)
BV Rule Note Coating Performance Standard
CSR ships « contracted » for construction:
Additional service feature CPS(WBT)
Ships other than those subject to CSR rules and/or SOLAS II-1 / 3-2 :
Additional class notion CPS(WBT)
Development Department

8. 2 Definitions & General Principles Coating System Approval
24/03/2006 2
Definitions & General Principles
Coating System Approval
Statement of Compliance Certificate or Type Approval Certificate
Coating Manufacturers
Third Party
Shipyard, Shipowner, Coating Manufacturer
Administration or Recognized Organization
Inspection Agreement
Approved Coating system, Surface preparation, Coating application
Coating Technical File (CTF)
Ship Construction Process
Primary Surface preparation (shop primer application )
After the Blocks Construction (SSP)
After the Blocks Assembly
Shipyard
Administration or Recognized Organization
Development Department

9. 2 Design of the Coating System
24/03/2006
2 Design of the Coating System
Development Department

10. 2 Design of the Coating Standard 4 – Coating standard
24/03/2006 2
Design of the Coating Standard
1 – Purpose
2 – Definitions
3 – General principles
4 – Coating standard
Table Basic coating system requirements
5 – Coating system approval
6 – Coating inspection requirements
Table 2 - Inspection items
7 – Verification requirements
8 – Alternative systems
Annex Test procedures for coating qualification
Annex Typical reports
Annex Dry film thickness measurements
Development Department

11. 2 Design of the Coating Standard
24/03/2006 2
Design of the Coating Standard
IMO MSC.215(82) describes the coating design process on the base of requirements in Table 1 § 1
Selection of the coating System (Table 1. § 1.1)
Coating pre-qualification test (Table 1. § 1.3)
Design of Coating System
Job Specification
(Table 1. § 1.4)
NDFT
(Table 1. § 1.5)
Development Department

12. 24/03/2006
3 Tripartite Agreement
Development Department

13. 3 Tripartite Agreement 1 – Purpose 2 – Definitions
24/03/2006 3
Tripartite Agreement
1 – Purpose
2 – Definitions
3 – General principles
4 – Coating standard
Table Basic coating system requirements
5 – Coating system approval
6 – Coating inspection requirements
Table 2 - Inspection items
7 – Verification requirements
8 – Alternative systems
Annex Test procedures for coating qualification
Annex Typical reports
Annex Dry film thickness measurements
Development Department

14. 3 Tripartite Agreement Is to cover at least the following:
24/03/2006 3
Tripartite Agreement
Is to cover at least the following:
The scope of inspection,
Who carries out the inspection,
The qualifications of the coating inspector(s) and appointment,
The areas of responsibility of each coating inspector.
Is to be reviewed by the qualified BV Surveyor and prior to commencement of any coating works
To facilitate the review, the following shall be available:
Coating Specification including selection of areas (spaces) to be coated, selection of coating system, surface preparation and coating process,
Statement of Compliance or Type Approval of the coating system,
Development Department

15. 24/03/2006 3
Tripartite Agreement
Coating inspector qualification required by MSC.215(82) (§6.1.1) :
NACE Coating Inspector Level 2,
FROSIO Inspector Level III,
Or equivalent as verified by the Administration
Coating inspector qualification required by UI SC 223/PR34/NR530 :
NACE Coating Inspector Level 2,
FROSIO Inspector Level III,
Plus at least 2 years relevant coating inspector experience
When more than one CI is assigned, their areas of responsibilities are to be identified.
Development Department

16. 24/03/2006
4 New Construction
Development Department

17. 4 New Construction 1 – Purpose 2 – Definitions 3 – General principles
24/03/2006 4
New Construction
1 – Purpose
2 – Definitions
3 – General principles
4 – Coating standard
Table Basic coating system requirements
5 – Coating system approval
6 – Coating inspection requirements
Table 2 - Inspection items
7 – Verification requirements
8 – Alternative systems
Annex Test procedures for coating qualification
Annex Typical reports
Annex Dry film thickness measurements
Development Department

18. Primary Surface Preparation
24/03/2006 4
New Construction- Primary Surface Preparation
Primary Surface Preparation
Development Department

19. 4 New Construction- Primary Surface Preparation
24/03/2006 4
New Construction- Primary Surface Preparation
Primary Surface Preparation
Inspection items
defined in MSC.215(82) Table 1 and Table 2
Blasting and Profile,
Cleanliness
Shop primer application
Solas II-1 Reg 3.2: Amendments 1996
Qualified Coating Inspectors shall carry out inspection of the PSP and issue the coating log(s)
Development Department

20. 4 New Construction- Primary Surface Preparation
24/03/2006 4
New Construction- Primary Surface Preparation
Characteristics
Requirement IMO PSPC Table 1
Cleanliness grade
Sa 2½ (*ISO :1988/suppl ).
Profile
30-75 mm ( Fine(G) to Medium(G) *ISO /2 ).
Level of contaminants
No oil, [salts] < 50 mg/m² NaCl (*ISO ).
Environmental parameters
RH% < 85%RH,
Steel T°> 3°C + Dew point T°
Shop primer compatibility
Thickness and Curing time have to be recorded.
Development Department

21. 4 New Construction- Secondary Surface Preparation
24/03/2006
New Construction- Secondary Surface Preparation
Secondary Surface Preparation
Inspection items
defined in MSC.215(82) Table 1 and Table 2
Steel Preparation
Surface treatment
Surface treatment after erection
Qualified Coating Inspectors shall carry out inspection of the SSP and issue the coating log(s)
Development Department

22. 4 New Construction- Secondary Surface Preparation
24/03/2006
New Construction- Secondary Surface Preparation
Characteristics
Requirement IMO PSPC Table 1
Steel condition
Edges rmin> 2mm, Welds defects treated (*ISO Grade P2 ).
Surface treatment
Sa 2½ for damaged shop primer and welds.
Sa 2 for areas where at least 70% of shop primer (non compatible) has been removed
30-75 mm ( Fine(G) to Medium(G) *ISO /2 ) in case of full or partial blasting.
Level of contaminants
No oil, [salts] < 50 mg/m² NaCl (*ISO ).
Dust quantity rating ״1 ״ for dust size ״3 ״ ,״4 ״ ,״5 ״ for lower size dust to be removed if visible (*ISO )
Development Department

23. Surface treatment after erection Level of contaminants after erection4
24/03/2006
New Construction- Erection Surface Preparation
Characteristics
Requirement IMO PSPC Table 1
Surface treatment after erection
St3 or better Sa 2½ for butts.
St3 for small damages (up to 2% of total area).
Sa 2½ for contiguous damages (25 m² or over 2% total area).
30-75 mm ( Fine (G) to Medium (G) *ISO /2 ) in case of full or partial blasting.
Level of contaminants after erection
No oil, [salts] < 50 mg/m² NaCl (*ISO ).
Dust quantity rating ״1 ״ for dust size ״3 ״ ,״4 ״ ,״5 ״ for lower size dust to be removed if visible (*ISO )
Development Department

24. Erection/Surface treatment4
24/03/2006
New Construction- Coating Application
Coating application
Erection/Surface treatment
1st Coating
Stripe Coating
2nd Coating
Coating Repair
Inspections items
defined in MSC.215(82) Table 1 and Table 2
Qualified Coating Inspectors shall carry out inspection of the Coating Application and issue the coating log(s)
Development Department

25. 4 New Construction- Coating Application
24/03/2006
New Construction- Coating Application
Characteristics
Requirement IMO PSPC Table 1
Environmental parameters
RH% < 85%RH,
Steel T°> 3°C + Dew point T°
NDFT measurements
NDFT to be confirmed according to Annex 3
Repairs
Defective areas to be marked up
Repairs to be re-checked and documented
Development Department

26. : Flat area (1 reading / 5 m2)4
New Construction- NDFT Measurements Annex 3
: Long & Trans (2 reading/2~3m)
: Flat area (1 reading / 5 m2)

27. One reading from each side of the opening4
New Construction- NDFT Measurements Annex 3
One reading from each side of the opening

28. 4 New Construction- CI Inspections
24/03/2006
New Construction- CI Inspections
Coating Inspector shall inspect coating process by carrying out inspection items of MSC.215(82) Table 2:
Development Department

29. 4 New Construction- CI Inspections
24/03/2006
New Construction- CI Inspections
Coating Inspector shall inspect coating process by carrying out inspection items of MSC.215(82) Table 2:
ALL INSPECTIONS HAVE TO BE RECORDED (Coating Log)
THESE REPORTS HAVE TO BE INCLUDED IN THE CTF
ALL REPORTED NON-CONFORMITIES NEED TO BE CLEARED
Development Department

30. IMO PSPC - Coating Process
24/03/2006
Coating Manufacturer 2
IMO PSPC - Coating Process
Inspection Agreement
Coating specifications
(Technical data sheet & statement of compliance or type approval certificate)
International Standard and Rule for CPS
issue statement of compliance or TAC
request
agree
Shipyard
Shipowner
Bureau Veritas
review
submit
Phase 2: conformance of coating works with PSPC
check ID
on containers
implement
BV carries out some verifications as detailed in the PR34 / UI SC 223 / NR 530 which are based on PSPC requirements
Development Department

31. 4 New Construction-Verification of Application of the PSPC
24/03/2006
New Construction-Verification of Application of the PSPC
Procedure for Verification of Application of the PSPC § (IACS PR 34 / UI SC 223 / NR 530)
Checking that the Statement of Compliance (SOC) or Type Approval Certificate (TAC) comply with PSPC
Checking that coating identification on representative containers is consistent with the coating identified in the above documents
Checking that the inspector is qualified in accordance with the qualification requirements
Checking on sampling basis that inspector’s reports of surface preparation and coating application indicate the compliance with manufacturer’s Technical Data Sheet and Statement of Compliance or Type Approval Certificate
Monitor on sampling basis the coating inspections.
Development Department

32. 4 New Construction-Verification of Application of the PSPC
24/03/2006
Procedure for Verification of Application
Solas II-1 Reg 3.2: Amendments 1996
Development Department

33. 5 Coating Technical File
24/03/2006
5 Coating Technical File
Development Department

34. 5 Coating Technical File (CTF) 1 – Purpose 2 – Definitions
24/03/2006 5
Coating Technical File (CTF)
1 – Purpose
2 – Definitions
3 – General principles
4 – Coating standard
Table Basic coating system requirements
5 – Coating system approval
6 – Coating inspection requirements
Table 2 - Inspection items
7 – Verification requirements
8 – Alternative systems
Annex Test procedures for coating qualification
Annex Typical reports
Annex Dry film thickness measurements
Development Department

35. 5 Coating Technical File (CTF)
24/03/2006
Coating Technical File (CTF)
Procedure for CTF review (IACS PR 34 / UI SC 223 / NR 530)
The Shipyard is responsible for compiling the CTF
The CTF is reviewed for content in accordance of PSPC § 3.4 / 3.4.2
Development Department

36. 5 Coating Technical File (CTF)
24/03/2006
Coating Technical File (CTF)
Procedure for CTF review (IACS PR 34 / UI SC 223 / NR 530)
Statement of Compliance (SOC) or Type Approval Certificate (TAC)
Technical Data Sheet (TDS)
Shipyard work records of coating application
Shipyard’s verified Inspection Report
Procedures for inspection and repair of coating system during ship construction
Coating log from coating inspector
Procedures for in-service maintenance and repair of coating system*
*Guidelines by the Organization: Final draft by DE 52 to MSC 85
Development Department

37. 5 Coating Technical File (CTF)
24/03/2006
Coating Technical File (CTF)
Procedure for CTF review (IACS PR 34 / UI SC 223 / NR 530)
Any deviations found during the review are to be raised with the Shipyard, which is responsible for identifying and implementing the corrective actions.
The CTF is to be kept on board and maintained throughout the life of the ship
Development Department

38. 24/03/2006
Development Department