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Power Controllers Watlow solid state power controllers complement the rapid switching required by PID temperature controls and help deliver optimum system.

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Presentation on theme: "Power Controllers Watlow solid state power controllers complement the rapid switching required by PID temperature controls and help deliver optimum system."— Presentation transcript:

1 Power Controllers Watlow solid state power controllers complement the rapid switching required by PID temperature controls and help deliver optimum system performance and service life. Available in 1-phase and 3-phase/2-leg and 3-leg configuration, Watlow power controllers meet most industrial heating applications. Random, zero cross or phase angle fire options allow for a variety of applications. DIN-A-MITE® SCR Provides a convenient DIN rail mount package in current ratings from 18 to 100 amperes A good replacement for equal mercury displacement relays. QPAC SCR Rated up to 1,000 amperes for large process heating applications POWER SERIES POWER SERIES Microprocessor-based SCR Ratings from 65 to 250 amperes Offers extensive system and heater diagnostics features and agency approvals SERIES CZR CSA, VDE and UL® recognized contactor Ratings from 18 to 50 amperes single phase Single solid state relays from 10 to 75 amperes E-SAFE® II E-SAFE® II Hybrid Solid State Mechanical Relay Current ratings up to 35 amperes An excellent mercury displacement relay replacement

2 ControllersAmpsConfigurationsFiring Options DIN-A-MITE ADIN-A-MITE AUp to 25 ampsSingle-PhaseContactor or Burst Fire DIN-A-MITE BDIN-A-MITE BUp to 40 ampsSingle- & Three-PhaseContactor or Burst Fire DIN-A-MITE CDIN-A-MITE CUp to 80 ampsSingle- & Three-PhaseContactor, Bust, Phase DIN-A-MITE DDIN-A-MITE DUp to 100 ampsSingle-PhaseContactor or Burst SSRFrom 10 to 75 ampsSingle-PhaseVAC or VDC Contractor QPACFrom 30 to 1,000 ampsSingle- & Three-PhaseContactor, Bust, Phase POWER SERIESPOWER SERIESFrom 65 to 250 ampsSingle- & Three-PhaseContactor, Bust, Phase SERIES CZRSERIES CZRFrom 24 to 50 ampsSingle-PhaseVAC or VDC Contactor E-SAFE® IIE-SAFE® IIUp to 35 ampsThree-Phase24, 120 and 220 input, VAC Contractor Power Controllers Applications Semiconductor processing Plastics processing Heat treating Drying ovens Foodservice equipment Petroleum/chemical Lighting equipment Glass processing Furnace/oven

3 DIN-A-MITE® Power Controllers DIN-A-MITE® Family of Power Controllers Offers Exceptional Performance in a Compact Package The DIN-A-MITE family is the ideal solid state replacement for mercury displacement relays (MDRs) in an easy-to-install, compact, touch-safe package. The solid state power controllers provides SCR control, heatsink, wiring and touch-safe exterior in one package. By designing the DIN-A- MITE as a total power controller unit, the need to prep wires for terminals, locate the right heatsink and determine adequate terminations is eliminated. It's a complete package you can install easily with CONTROL CONFIDENCE®. Four DIN-A-MITE styles meet most power controller needs with ratings from 18 to 100 amps with voltages from 24 to 600V~(ac). The four models match load requirements with 1-phase, 3-phase/2-leg and 3-phase/3-leg switching. The controllers also provide a convenient DIN-rail and sub-panel mount package. Applications Semiconductor processing Plastics processing Heat treating Drying ovens Glass processing Food processing Petroleum/chemical Lighting equipment Furnace/oven

4 DIN-A-MITE® Power Controllers

5 QPAC SCR Watlow's QPAC is a modular SCR power controller with plug-in features for flexibility. Bases are rated from 150 to 1000 amperes in one phase, three phase, two leg and three phase, three leg. A variety of transformers from 120 to 575 volts along with 50/60Hertz operation enable the QPAC to operate in applications anywhere. Plug-in controller cards set the QPACs SCR firing modes; solid state contactors, burst firing (zero cross) or phase- angle models are available with a wide variety of options. High-speed fuses are included to protect the SCR from short circuit currents. QPAC applications include furnaces and ovens, petrochemical, heat treating and environmental chambers.

6 POWER SERIES Controllers Microprocessor-Based SCR Power Controller Designed for Application Flexibility For over thirty years Watlow® has been manufacturing solid state power controllers. Watlow's new POWER SERIES represents the latest in SCR power controller technology. This microprocessor-based product offers features and application flexibility unmatched by any other SCR power controller on the market today. Capabilities include single-phase and three-phase models from 65 to 250 amps. Field configurable phase angle or zero-cross firing improves application flexibility on site where you need it. 50/60Hz independent operation means you can operate almost everywhere in the world without special calibration considerations. Serial communications utilizing Modbus® protocol allow for remote control setup, and monitoring of load status from a nearby computer station or control room. On-board semiconductor fusing improves reliability by protecting the SCRs from heater short circuits. Plus, on-board heater bakeout and control diagnostics can help eliminate initial start up problems. All this in a touch-safe package that can be quickly and easily mounted in your control cabinet. Agency approvals ensure a product that meets world safety and operational standards. You can be assured your power controller will be ideal wherever you choose to do business.

7 POWER SERIES Controllers

8 CZR Solid State Contactors Compact Design Provides Versatile Solid State Option The new SERIES CZR solid state contactor from Watlow® provides a low-cost, highly compact and versatile solid state option for controlling electric heat. With DIN-rail and back panel mounting standard on every controllers, the CZR allows for simple and quick installation. The extensive capabilities of the SERIES CZR include single-phase, 24 to 50 amp zero-cross and random switching up to 600V~ (see output rating curve). The unique integrated design removes the guesswork associated with selecting a proper heat sink and precise terminations for the application. This controller holds many agency approvals and is ideal for applications that require UL®, CSA and CE approvals. SERIES CZR contactors are available in V (ac/dc) input contactor versions. All configurations are model number dependent and factory selectable. The SERIES CZR is reliably backed by a two-year warranty from Watlow.

9 CZR Solid State Contactors

10 E-SAFE® II Hybrid Power Switch Watlow's patent pending E-SAFE® II hybrid power switch provides reliable and accurate power switching up to 35 amperes at 158°F (70°C). Because of the product's unique design, there is no need to purchase costly heat sinks used with traditional solid state relays (SSRs). In addition, this is a three-phase device, so there is no need to wire multiple command signals. With a switching life of millions of cycles and an ambient rating of 158°F (70°C), with no heat sink required, this product is more superior than typical SSRs. The E-SAFE II hybrid power switch provides operators with longer contact life and higher performance than typical mechanical contactors used in equipment. By using Watlow's patent pending NO-ARC technology, the E-SAFE II can switch millions of cycles increasing the life of the product with decreased noise and increased temperature accuracy. E-SAFE II's inherent ability to operate at fast cycle time provides a nice complementary product for a time proportioning (PID) controller.

11 E-SAFE® II Hybrid Power Switch


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