1. TeSys T Motor Management System
Customer Presentation

2. Summary Motor starters TeSys T Overview TeSys T in detail Conclusion
A wide range of solutions
TeSys T Overview
Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
TeSys T in detail
Components & Combinations
Main Functions: Control, Protection, Monitoring
Conclusion

3. Summary Motor starters TeSys T Overview TeSys T in detail Conclusion
A wide range of solutions
TeSys T Overview
Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
TeSys T in detail
Components & Combinations
Main Functions: Control, Protection, Monitoring
Conclusion

4. A wide range of solutions
D Contactors
F Contactors
K Contactors
Bar Contactors
Mounted Motor Starters - Enclosures
TeSys T Motor Management System
New
A large & worldwide offer
Motor Starters
Switches / Fuses
Disconnectors
International standards
GV2 Circuit Breakers
GV7 Circuit Breakers
GV3 Circuit Breakers
Colocar Cofre Tesys U, colocar GV2-P, arrumar imagens dos reles, aumentar tamanho Serie K,
Electronic Relays
Motor & Equipment
Protection
LR Thermic Relays

5. Summary Motor starters TeSys T Overview TeSys T in detail Conclusion
A wide range of solutions
TeSys T Overview
Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
TeSys T in detail
Components & Combinations
Main Functions: Control, Protection, Monitoring
Conclusion

6. TeSys T: as result of customer needs
Full functionality, protection and monitoring availability by means of configurable control
in remote control through network
in local control when bus system fail
Safe design and high degree of applicability
Integrated Power & Control up to high ratings
Main Protections & Control functions in one device
Accurate measurement
Solid - state full motor protection ensuring long term stability of tripping characteristics
Numerous alarms & trip thresholds
Basic overload & the more demanding protections based on temperature sensor, earth leakage & voltage
Sharp analysis of motor operating conditions
Monitoring and operation statistics

7. A comprehensive and advanced offer
Ethernet TCP/IP
Native protocol connectivity X X
Controller expansion module
Additional protection functions
Control Unit Operator
Q32007
PC with
Power Suite or
Remote control and monitoring
Operator terminal
The TeSys T motor controller management system allows to increase protection, control and monitoring capabilties for single and 3 phase induction motor.
The offer is composed of :
# Controller rated from 0,4 amp to 100 amp
# Optional expansion module allows Voltage and Powerprotection functions
# Optional operator terminal for the configuration and monitoring of the controller
# PowerSuite software for the programming, configuration and monitoring of the controller
# Additional external current transfomers to expand the current range up 810 amp
# Additionnal ground current transfomers for precise ground protection
External CT
For up to 810A
Ground CT
Hearth Leakage protection

8. Offer introduction and related features
Advanced Functions
Easy Implemenation
Strong Adapbility
Control functions
Local or remote control
Pre-defined operating modes
Custom operating mode
Fault management
Optional components
Removable terminal strips
Complementary auxiliaries
Communication with PLC/DCS through
Ethernet TCP/IP
Protection functions
Thermal Overload protections
Voltage protections
Current protections
Power protection
Configuration through
Magelis HMI
PLC/DCS
PowerSuite SoftWare
As a full, flexible motor management system, TeSys T can provide Advanced functions which could be divided into 3 groups:
Control functions including pre-defined operating modes, custom operating mode, local remote control switching and fault management.
Protection functions which are the most important for a motor as well as the continuity of the service.
And Monitoring functions which are also very important for mastering the status of the motor.
Other than the functions provided, TeSys T also afford the availability for easy configurations:
It supports 5 different communication networks: modbus, profibus, canopen, devicenet and ethernet tcp/ip, and could be set up through either Magelis HMI or PLC or Powersuite software.
Metering and Monitoring functions
Current / Voltage / Power measurement
Statistics / Diagnostics
Motor states
Fast Installation
Plate mounting and iMCC drawer installation
Embedded CT, “Passing” connection
Segment coverage
Advanced functions and extended configurability to meet most needs of motor applications in industry

9. Targeting: priority sectors
“Energy & Infrastructures”
Oil & Gas processing
Petrochemical
Refinery, Offshore Platform
Water
Water treatment
“Industry”
Mines Minerals & Metals
Cement
Glass
Steel
Ore-Extraction
Microelectronic
Pharmaceutical
Chemical Industry
Cosmetics, Detergents, Fertilisers, Paint
“Other opportunities”
Other opportunities
Food & beverage
Airports
Road Tunnels
“Wherever productivity is a concern”
“Wherever operation and maintenance constraints impose centralization of motor starters”

10. Targeting: general Market trend
End-users of mixed and continuous process sites
are looking for higher efficiency and competitiveness
therefore are using electricity more and more as primary energy
Improved motor control can bring massive progress
Better control and protection for motors and process
Reduce installation global cost (electrical distribution+ monitoring)
Reduce process downtime
Simplify future expansion and upgrade
Intelligent Motor Protection Relays provides massive advantages compared to bimetallic overloads
Intelligent Motor Control Relays prices are decreasing year after year
MCC very quickly shift to Intelligent MCC (iMCC)

11. Targeting: Power & Control architecture
Information flow
Energy flow
Others Instrumentation
Process control MV
PCC
iMCC

12. Targeting: Low Voltage Switchboard
Motor
Control
Center
“Non Schneider”
iMCC
Technical Room

13. Find your convenience! Freely combine your conveniences
Native connectivity to all main Protocols: Ethernet, Modbus, CanOpen, Profibus & DeviceNet
Freely
combine your conveniences
All in device for main protection & control features. Optional Expansion module for Voltage and Power
Easy Commissioning & Control. Multi choice of interface HMI, PC or Network.
Wide range design: 3 rating up to 100 A without external CTs. High voltage digital input ( VAC) without additional module

14. engineering & commissioning time
Find your convenience!
Simplification of the schemes design thanks to predefined operating mode and high ability of motor control & protection functions
Save
engineering & commissioning time
Speed up process start-up through diagnostic data to correct wrong setting & easy adaptation. Reduce error risk through predefined operating mode
Easy & quick integration inside of any kind of Low Voltage switchboard. Consistent with Schneider Electric iMCC offer: Okken, Blokset & Model 6
Faster implementation & space saving thanks to less components and hence less cabling. Faster configuration through PowerSuite uploading

15. process downtime & maintenance cost
Find your convenience!
Process availability thanks to high level protection. Electronic technology provides high accuracy & reliability. Guaranteed protection in case of bus fail
Reduce
process downtime & maintenance cost
Reduce maintenance cost thank to faster problem fixing: detailed diagnostic & statistic for preventive maintenance. Cut stock of spare parts as one multifunction device
Prevent untimely downtime through acquisition and monitoring of operational & diagnostic data: alarms before tripping; detailed log of trip condition for improvement
Cut down system failure risk thanks to TeSys T safe design. Power & Control integrated in the same device: no flat cables. Less components less failure

16. choice of Motor Management System
Unique Values
“TeSys® range
Values”
Leader in Motor
Protection & Control
Availability
“Schneider Electric
MCC offer”
Proven & Branded
Trust-Mark
Acceleration
&
Simplification
of purchasing process
Simply Smart !”
Standardization
“Native Open
Connectivity”
Multiple Networks:
MODBUS
Ethernet TCP/IP
Freedom of
choice of Motor Management System

17. Simply Smart !” Unique Values Productivity Optimization “Integrated
“High degree
of Applicability”
Exhaustive P&C functions
Wide range &
Multiple networks
Consistency of mapping
“Form factor &
Installation System”
Okken (75 mm drawer),
Blokset & Model 6
Optimization
Space Saving
Time saving
Safe solution
Cost saving
Simply Smart !”
Productivity
“Integrated
Design”
Integrated CT up to 100 A
Mains Protection & Control functions integrated
Safe Design
Robustness
Quality

18. Summary Motor starters TeSys T Overview TeSys T in detail Conclusion
A wide range of solutions
TeSys T Overview
Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
TeSys T in detail
Components & Combinations
Main Functions: Control, Protection, Monitoring
Conclusion

19. A comprehensive and advanced offer
Native protocol connectivity X X
Ethernet TCP/IP
Additional protection functions
Controller expansion module
Q32007 or
Remote control and monitoring
Operator terminal
PC with
Power Suite
Control Unit Operator
The TeSys T motor controller management system allows to increase protection, control and monitoring capabilties for single and 3 phase induction motor.
The offer is composed of :
# Controller rated from 0,4 amp to 100 amp
# Optional expansion module allows Voltage and Powerprotection functions
# Optional operator terminal for the configuration and monitoring of the controller
# PowerSuite software for the programming, configuration and monitoring of the controller
# Additional external current transfomers to expand the current range up 810 amp
# Additionnal ground current transfomers for precise ground protection
For up to 810A
External CT
Hearth Leakage protection
Ground CT

20. Motor Management Controller
Front layout
Power Supply
6 Discrete inputs
(internal powered inputs)
1 Fault relay output (NO/NC)
Plug-in terminals
Diagnostic Leds
Expansion module/ HMI/PC connection (modbus RS485)
Network connection (RJ45 port)
Reset or Self test Button
3 relays outputs 5A
Ground fault input
Probe temp.
Network connection (screw terminal)

21. Motor Management Controller
Network Protocol connectivity
4Q2007
2Q2007
TeSys Port: Ethernet/Modbus
Ethernet TCP/IP

22. Motor Management Controller
Integrated CT for current range up to 100A
Loops for adapting the current
More loops increase the accuracy
External CT to expand the current range up to 810 A
Controller accept 5A and 1A secondary signal from external CT
External load CT
LT6CT... or
LUTC… or
Customer Choice

23. Motor Management Controller
External ground CT for precise ground protection
Measures as a level significantly lower than internal ground fault (20 mA to 10 A)
Ground fault CT (current =0 => no ground fault)

24. Expansion Module Power Supply Assembling Powered by Controller
Side by side or
Remote
Additional Motor Protection
Over / Under Voltage
Over / Under Power Factor
Over / Under Power
Load shedding
Additional Input
4 discrete inputs

25. Expansion Module Front layout
3 Phase inputs Voltage (0 to 690 VAC)
HMI/PC connection
Controller RJ45 port
Status indication Leds
Expansion module powered by the controller
4 discrete inputs
(external powered inputs)

26. Operator Terminal Mahelis XBTN410: Configuration, Display & Control
One to One
Application
One to Many
Application
Magelis XBTN410
Local Control
Configures parameters
Displays real-time values
Alarm monitoring
24V DC supply needed
XBTZ938 cable
Modbus protocol for data tranfering

27. Operator Terminal
Control Operator Unit: Configuration, Display & Control
Available on 3Q2007
One to One
Application
LTMCU Device
Local Control
Configures parameters
Displays real-time values
Alarm monitoring
Powered by MMC
XBTZ938 cable

28. One to One Application or One to Many Application
PowerSuite Software
Configuration, Display & Control
One to One Application or
One to Many Application
PowerSuite Software
Configures parameters
Displays real-time values
Alarm monitoring
Logic block programming
RS232/485 Converter: VW3A8106
Direct ethernet 8 pin cable: VW3A8306R10

29. Network architecture PLC DCS Ethernet TCP/IP A15
TeSys T on the network :
Remote Control
Configures & sets up the functions
Monitoring
Network Connection Port on the front (picture shows RJ45 for Modbus)
Terminal Strip (For DeviceNet, only terminal strip is presented)

30. Part number

31. Motor Control Functions
Depending on the controller configuration
Control functions
Controller
Controller & expansion module
Motor Control Modes
Local mode : Terminal strip or HMI
Remote mode
Operating Modes
Overload
Independant
Reverser
Two-step
Two-speed
Custom mode
Fault Management
Manual reset
Automatic reset
Remote reset

32. Power Wiring 1 1 Circuit breaker 2 Contactor3 4 5 7 6 8
Expansion module
Controller 1
1 Circuit breaker
2 Contactor
3 Control power supply (24VDC / VAC)
6 HMI or Powersuite port connection
7 Cable connection (controller & expansion)
8 Network port
4 Ground fault current transformer
5 PTC thermistor (binary or analog)

33. Control Wiring 6 logic input - Internal supplied power
Fault relay output
97-98: NO ; 95-96: NC
4 logic input require external power
isolated with input on the controller
2 control relay output
Warning relay output

34. Control Modes - Local Control
Control Through Terminnal Strips
Network
Monitor Through Network
Control Through Magelis HMI
Control local mode selection is defined by input I.6: 0= Local mode
Control local channel setting: 0= Local Terminal, 1= Local HMI
Local Stop Command will always be responded regardless of the control mode

35. Control Modes - Remote Control
Terminals only for Signal Input
Network
Control Command Through Network
HMI only for Monitoring
Control Remote mode selection is defined by input I.6: 1= Remote mode
The bumpless parameter determines the behavior of outputs O1 & O2 when changing control mode. If this parameter is enable the outputs remain the same position when there is a changing control mode.
Local Stop Command will always be responded regardless of the control mode

36. Operating Modes Pre-configured operating mode Custom operating mode
Overload : The Start/Stop of the motor is realized by a mechanism other than the controller
Independent : Direct on line full voltage non reversing motor starting
Reverser : Direct on line full voltage reversing motor starting
Two-Step : Reduced voltage starting motor
Two-Speed : Two-Speed motor for motor types : Dahlander, Pole Changer
Custom operating mode
PowerSuite logic editor : provides logic functions (Boolean, Register, Timers, Counter,…) that manage the controller behavoir to create a user mode
Note : The selected operating mode determine the behavior of all controller inputs and outputs.

37. Operating Modes Example
The switch Start/stop command the relay output O1
The diagram is an example using the Tesys T in a Direct-On-Line starting motor
2 wire control : input remain active as long as an active signal is present on the input
The following diagram represetns a simplified example of the controller in a 2 wire local control overload application.
In the independant operating mode, the start/stop of the motor is performed by the controller
2 Wire D.O.L. Control

38. Operating Modes Example
The Start push button I1 commands contactor KM1then KM2 and in a second time the contactor KM3.
The diagram is an example of the Tesys T reduced voltage starting motor such as Wye-Delta (see picture) or Open transition primary resistor or open transition autotransformer
Transit Conditions (step 1 to step 2) : Motor step 1 to 2 time out or current falling below the motor step 1 to 2 threshold
An another wiring diagram which represents a simplified example of the controller in an two-step Wye-Delta local control 3 wire application.
In this operating mode, the two-step starting motor is performed by the controller.
3 Wire Star-Delta Control

39. Custom Operating Mode - 2 Languages
Possibility to use an existing logic file to modify the logic command that manage controller behavior
Function Block Diagram
List Language
An another wiring diagram which represents a simplified example of the controller in an two-speed for Dahlander motor local control 3 wire application.
In this operating mode, the two-speed starting motor is performed by the controller.

40. Motor Protection functions
Depending on the controller configuration
Controller
Controller & Expansion module
Functions
Current
Thermal overload (inverse & definite time)
Current phase (imbalance, loss, reversal)
Under/OverCurrent
Long start, Jam
Ground current
Motor temperature sensor
Rapide cycle lockout
Voltage
Voltage phase (imbalance, loss, reversal)
Under/OverVoltage
Voltage load shedding
Power
Under/OverPower factor
Under/OverPower

41. Metering & Monitoring Functions
Controller
Controller & expansion module
Metering and monitoring functions
Measure
Thermal capacity & motor temperature
Power (power active/reactive, power factor)
Voltage (line to line, imbalance, frequency)
Current (line, average, ground, ph. imbalance)
Statistics
Fault history
Motor control function counts
Diagnostic fault counts
Protection fault counts
Diagnostics
Connection (CT, temperature sensor, comm.)
Internal watchdog faults, internal temperature
Control command
Motor states
Motor control states, motor operating time
Max. current & start time of the last start
Time to trip & time to reset

42. Metering & Monitoring Functions
Monitoring Interface
Notes :

43. Monitoring: Statistics
Counting log for every kind of faults
Protection faults : overload, overcurrent, …
Diagnostics faults : HMI port com loss, internal fault, …
Recording the motor control history
Motor starts count and operating time
Motor starts per hour
Rapid cycle lockout count
Load shedding count
Last start record
Recording the last 5 faults
Fault code
Date and time
Value of parameters & measurements

44. Monitoring: Diagnostic faults
Internal faults
Watchdog : stack over/underflow
Temperature
Control command checks
Start /stop command (current checking after the command)
Run /stop check back (current checking during the stage)
Connection fault
Current Transformer connection
Voltage connection
Temperature sensor connection
Communication loss
Local terminal connection
Communication loss : HMI, Network, expansion module

45. Monitoring: Motor states
Operating states
Ready
Start
Run
Not ready
Thermal overload status
Time to trip (before the fault occurs)
Time to reset (after a thermal overload occurs)

46. Summary Motor starters TeSys T Overview TeSys T in detail Conclusion
A wide range of solutions
TeSys T Overview
Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
TeSys T in detail
Components & Combinations
Main Functions: Control, Protection, Monitoring
Conclusion

47. "I use the same device for any protocol network"
Conclusion
Native Open Communication
"I use the same device for any protocol network"
Open to all main communication protocols, TeSys T provide an high level of adaptability in any kind of application
High level of applicability
"I have everything in one device"
The most important Control and Protection features are available through the Controller without any additional optional module. All that make everything easier: Selection, Engineering, Implementation and Utilization
Robust design
"I want a device that guarantee the continuity of service"
Power & Control function in one device

48. for your attention T
T hanks