1. © 2009 Z Corporation ZScanner ® Introduction Handheld, Self-Positioning 3D Scanners

2. © 2009 Z Corporation2 Contents Z Corporation Overview ZScanner Applications Company X Application Review ZScanner Benefits to Company X

3. © 2009 Z Corporation3 Z Corporation Overview Z Corporation is the Growth and Innovation Leader in 3D 3D scanning and 3D printing 5,000+ customers worldwide Located in Burlington, MA USA (Boston Area) Serving MCAD, AEC, Education, Entertainment, GIS, Medical markets

4. © 2009 Z Corporation4 Proven Technology

5. © 2009 Z Corporation5 How are ZScanners used? Reverse Engineering Inspection Digital Analysis Archiving Visualization

6. © 2009 Z Corporation6 Reverse Engineering Capture digital models to modify in CAD Examples –Aftermarket parts –Packaging –Customize fit Benefits –Faster time to market –Improved ‘fit’ –Fewer defects

7. © 2009 Z Corporation7 Reverse Engineering: Visteon Tier 1 Global Supplier of Automotive Parts Business: Building up ‘cross systems,’ a merger of climate, lighting, interior and electronic components Challenge: Developing a complete understanding the of the environment in which the new system must be created Solution: “We scan interiors to establish set up shapes, and then figure out how to fit in electronic and mechanical components.”

8. © 2009 Z Corporation8 Inspection Validate that physical part meets requirements Examples –Identify defects in parts (first article inspection) –Identify defects in tooling –Diagnose production problems –Qualify new vendors Benefits –Find errors earlier When they are less expensive to fix –Diagnose problems faster Get production back on line

9. © 2009 Z Corporation9 Inspection: 3M Aycliff UK Manufacturing Plant Business: Two manufacturing lines making identical, multi-component respirator assemblies Challenge: One of the lines worked perfectly; one of the lines created defective respirators. Needed to quickly and cost effectively identify the source of the problem while maintaining production on the good line Solution: Quickly scanned suspect tools and components to verify against the good line. Compare results in Geomagic qualify. Identified the defective tool in less than 2 days

10. © 2009 Z Corporation10 Digital Analysis Virtual testing on prototype designs Examples –Finite Element Analysis (FEA) –Computational Fluid Dynamics (CFD) Benefits –Test designs earlier in the process with less equipment and cost

11. © 2009 Z Corporation11 Digital Analysis: Matrix CAD Business: Scanning racecars to help teams reduce drag and increase car performance Challenge: Every stock car is custom made, but relatively small variances can cause significant performance differences. Teams need a fast, cost effective means to assess the as built performance of their cars Solution: Quickly scan a high performing car and a lower performing car and analyze the differences that increase drag and lower performance

12. © 2009 Z Corporation12 Archiving Convert legacy parts to digital data Examples –Replacing legacy 2D drawings with 3D data –Creating designs of parts with no engineering drawings Benefits –Reduce storage space –Shorter time to production

13. © 2009 Z Corporation13 Visualization Place physical parts into virtual settings Examples –Video games –Web marketing –Cultural preservation –Virtual training Benefits –Greater realism –Faster capture –Broader access

14. © 2009 Z Corporation14 ZScanner Customers Get More Scanning Accuracy Flexibility For Less Cost Training Overhead

15. © 2009 Z Corporation15 ZScanner Awards

16. © 2009 Z Corporation16 ZScanner in the News

17. © 2009 Z Corporation17 ZScanner in the News

18. © 2009 Z Corporation18 ZScanner in the News

19. © 2009 Z Corporation19 Insert Company Name Scanning Application Review General Description –What is being scanned? Shape? Size? Material? Quantity –Where is it being scanned? Multiple locations? Are the parts stationary? –Who will be doing the scanning? Number of people? Level of expertise? –Current Methods Manually measuring? Laser, White light, probe?

20. © 2009 Z Corporation20 Insert Company Name Scanning Application Review Goal: Improve fit between existing boat hull and custom built deck / cabin Objectives: Reduce time to ‘mate’ components from 5 days to 2 Reduce cost of rework by 80% Improve customer perception of quality Objectives: Reduce time to ‘mate’ components from 5 days to 2 Reduce cost of rework by 80% Improve customer perception of quality Benefits: Every day of ‘mate time’ is worth 4 people x $800 per day Rework on average if $5k per boat Could result in 2 incremental sales per year or $600k Benefits: Every day of ‘mate time’ is worth 4 people x $800 per day Rework on average if $5k per boat Could result in 2 incremental sales per year or $600k Scanner Requirements Reducing Mate time means fit must be accurate to 1 mm over 5 m Scanner must be portable Scanner must require less than one day training for 5 personnel Scanner Requirements Reducing Mate time means fit must be accurate to 1 mm over 5 m Scanner must be portable Scanner must require less than one day training for 5 personnel

21. © 2009 Z Corporation21 Demonstration Ease of Use Versatility Portability Speed Accuracy Resolution

22. © 2009 Z Corporation22 Easy to Use Anyone can use a ZScanner –Simple set-up Apply targets Start scanning –See results in real time on monitor Avoid missing some areas Get real-time feedback on proper positioning of scanner –No external software to learn Get to an.stl directly from the ZScan software

23. © 2009 Z Corporation23 Ease of Use “You just hold the scanner and start scanning. The device has a red and a green light. At the correct distance from the part — about 1 foot — the green light stays on. So the device tells you where you should be, just one of the many ways it is intuitive.” -Laura Kent Product Designer, Silgan Plastics

24. © 2009 Z Corporation24 Versatility Different part sizes –Handheld objects to aircraft Different kinds of surface finishes –Plastics, metals, composites, painted surfaces –Translucent and shiny with some prep Scan under and around objects –Hard to reach places –Objects that cannot be moved

25. © 2009 Z Corporation25 Versatility “It’s the only way to scan from the interior of the car because it’s self-positioning.” -Daniel Vander Sluis Mechanical Architecture Lead Engineer, Visteon

26. © 2009 Z Corporation26 Portability Handheld Whole system fits into a suitcase- sized box Operates in indoor/outdoor environments

27. © 2009 Z Corporation27 Portability Whether you want to scan at a customer site or the middle of the Libyan dessert…. … the ZScanner is the only thing that can get you there

28. © 2009 Z Corporation28 Speed Typical scan technology requires many steps Data handoffs Frequently involves rework Set Up TimeScan Time Point Cloud Conversion Stitch Scans Rework? No Yes End

29. © 2009 Z Corporation29 ZScanner Speed Real-time view of scan data Native.stl conversion No rework No stitching Set Up TimeScan Time Point Cloud Conversion Stitch Scans End No Yes Rework?

30. © 2009 Z Corporation30 Speed This racecar body took a grand total of 9 hours from start to completed data model –1 hour of prep time (2 people) –1 hour to build photogrammetry model (1 person) –4 hours scan time (2 people) Used for aerodynamic testing

31. © 2009 Z Corporation31 Accuracy Specifications vary by system –ZScanner 600: 0.300 mm on 1 m part –ZScanner 700: 0.220 mm on a 1 m part –ZScanner 800: 0.120 mm on 1 m part Suitable for most scanning applications

32. © 2009 Z Corporation32 Resolution ZScanner 600: 100 x 250 x 250 microns ZScanner 700 : 100 x 250 x 250 microns ZScanner 800: 50 x 50 x 50 microns

33. © 2009 Z Corporation33 How it Works: Auto-Positioning System Adhesive reflective dots mounted on scanned part in random fashion High-speed CCD cameras track points and use proprietary triangulation to determine part orientation in real time

34. © 2009 Z Corporation34 How it Works: Real-Time Surface Generation Automatic surface generation where both laser sweeps intersect on the part High-quality crosshair laser scans surface of part Real-time optimization loop between scanner and object

35. © 2009 Z Corporation35 Self Positioning: Digitize 3D Surfaces in Real Time External positioning system not required –ZScanners are part-referenced Can use external referencing if needed –Scan all sides of a part in one session No need to re-orient part (saves time) No need to stitch or register multiple data scans (saves LOTS of time) Output.stl surfaces in real time –No point clouds that need to be post- processed –You can see your scan progress on the screen

36. © 2009 Z Corporation36 ZScanners The world’s first self-positioning, hand-held 3D scanners Fast Easy to use Versatile Affordable

37. © 2009 Z Corporation37 ZScanners General Purpose High Resolution Full Color Large Objects Great Value

38. © 2009 Z Corporation38 Ensuring Success with ZScanners Best-in-class application support Method sheets –Best practices –Tips and tricks Online resources –Software updates –Worldwide user group meeting –Regular Webexs

39. © 2009 Z Corporation39 Specifications ZScanner 600ZScanner 700ZScanner 700 CXZScanner 700 PXZScanner 800 OverviewEconomical, handheld, portable, easy to use Handheld, portable, easy to use, professional accuracy Color, handheldLarge-scale, AICON photogrammetry, portable, easy to use Benefits of ZScanner 700, plus 5x higher resolution Weight0.98 kg (2.1 lbs) 1.3 kg (2.85 lbs)1.27 kg (2.80 lbs)1.25 kg (2.75 lbs) Dimensions160 x 260 x 210 mm (6.2 x 10.2 x 8.2 in) 172 x 260 x 216 mm (6.75 x 10.2 x 8.5 in) 172 x 260 x 216 mm (6.75 X 10.2 X 8.5 in) Sampling Speed18,000 measurements per second 25,000 measurements per second LaserClass II (eye safe) XY AccuracyUp to 80 microns Up to 50 microns Up to 40 microns Resolution0.1 mm in Z 0.1 mm in XYZ 0.050 mm in XYZ ISO50 µm + 250 µm/m 20 µm + 0.2 L / 1000 20 µm + 25 µm/m20 µm + 0.1 L / 1000 Texture ColorN/A 24bit sRGB calibratedN/A Data TransferFirewire Package SoftwareZScan™ LiteZScan™

40. © 2009 Z Corporation40

41. © 2009 Z Corporation41 Product Description – ZScanner 800 All the great features of the ZScanner 700 Plus –Third middle camera –Button for activating third camera for high resolution mode –Improved software algorithms –More rigid and precise hardware construction for enhanced accuracy Advantages –Higher Resolution –Automatic Multi-Resolution –Enhanced Accuracy

42. © 2009 Z Corporation42 5X Resolution Improvement ZScanner 600/700: Z Resolution is 100 microns –250 micron XY ZScanner 800: XYZ Resolution is 50 microns –50 micron in all dimensions Standard Resolution mode (just like ZScanner 700) for regular scanning. High Resolution mode can then be engaged during scanning for areas of high detail

43. © 2009 Z Corporation43 High Resolution Z Scanner 600/700

44. © 2009 Z Corporation44 High Resolution ZScanner 800

45. © 2009 Z Corporation45 High Resolution ZScanner 600/700

46. © 2009 Z Corporation46 High Resolution ZScanner 800

47. © 2009 Z Corporation47 High Resolution ZScanner 800

48. © 2009 Z Corporation48 Automatic Multi-Resolution Variation of triangulation based on resolution mode. Larger triangles in lower resolution mode, smaller triangles in high resolution mode. In High Resolution field of view becomes smaller

49. © 2009 Z Corporation49 Enhanced Accuracy More rigid and precise hardware construction Improved software algorithms More precise targets Comparison –40 microns vs. 80 microns –ZScanner 600: 0.300 mm on 1 m part –ZScanner 700: 0.220 mm on 1 m part –ZScanner 800: 0.120 mm on 1 m part

50. © 2009 Z Corporation50 Why the ZScanner? Fast –Quick to set up –Collect millions of data points in minutes Easy to use –Experts are not required –Can be a shared resource, especially in education Versatile –Wide range of part sizes –Wide range of applications Transportable –Used in various locations and environments Non Contact –Ideal for delicate or valuable samples

51. © 2009 Z Corporation51 Real-Time Capture Software Easy to learn software Plug-and-play system Surface optimization algorithm Real-time surface rendering File export in standard formats Meshing optimization Sensor auto-calibration Compatible with Windows operating systems –XP Business 32 bit –Vista Business 32 bit –Vista Business 64 bit

52. © 2009 Z Corporation52 Applications Reverse engineering –Speed, accuracy and ease-of- use for aftermarket product design –Without CAD data from the manufacturer in order to develop mating parts Packaging design –Create custom packaging by scanning product samples for exact geometry and texture data

53. © 2009 Z Corporation53 Case Studies: Art Reproduction and Restoration Frame maker in Utah –Scans segments of giltwood frames then prints the segments in reverse for molds to be used in reproducing the frame Conservation team at a college art museum –Restoration of a 16 th century Louis XIV giltwood frame –Scanning segments that are missing sections of gilt for molds to be used to restore the lost sections

54. © 2009 Z Corporation54 Case Studies: Reverse Engineering Vehicle lighting and plastics manufacturer in Ohio –Uses the scanner to reverse engineer tooling –Many of their tools were not purchased with drawings and are in need of replacement –Using the ZScanners to create the drawings for replacement tooling A leading U.S. manufacturer of nuclear technology –Uses the ZScanner to convert legacy models to CAD –Imports the scanned models into CAD as parametric models –ZScanners are is used to replicate tooling on prototype machines scanner outputs the stl files directly that are used on those machines

55. © 2009 Z Corporation55 ZScanner System Summary The ZScanners make 3D digitizing faster, easier and more portable than any other system Ease of use makes it a shared resource Versatile for a wide range of applications

56. © 2009 Z Corporation56 Z Corporation Worldwide Z Corporation USA –(Corporate Headquarters) –Telephone: +1 781 852 5005 –Email: sales@zcorp.comsales@zcorp.com Z Corporation Europe –(United Kingdom) –Telephone: +44 (0)8702 416502 Email: emea@zcorp.com@zcorp.com Z Corporation Asia Pacific –Telephone: 1 781 852 5005 –Email: apac@zcorp.comapac@zcorp.com

57. © 2009 Z Corporation57 Applications Ergonomic design –Readily scan hand-crafted samples to produce complex designs from scratch –Incorporate unique shapes into design and engineering Arts and cultural heritage –Produce non-contact scans for accurate restorations and reconstructions of priceless artwork and architecture –Document, research and replicate great works for transportation, packaging, museum shops and historical archiving.

58. © 2009 Z Corporation58 Applications Entertainment and games –Create digital media for computer games and movies directly from artist’s concept models Digital archiving –Save money by storing tooling, samples and prototypes digitally –Capture legacy design that is not in CAD

59. © 2009 Z Corporation59 Applications Medical education –Create highly detailed reproductions of complex organs and bone structures Medical orthosis –Custom design braces and other devices for precision comfort

60. © 2009 Z Corporation60 Applications Architecture –Custom Architecture Samples Moldings, Columns, etc Custom Statues and Logos –Company Logos –Architectural Themes Concrete forms –Custom Concrete Decorations Leaves and Nature Artist Design that need to be in CAD data

61. © 2009 Z Corporation61 Why 3D Scanning? Fastest and most accurate way to measure things 185019502000 Time per Measurement (s) First Practical Micrometer 60 seconds First CMM 1 second Modern Laser Scanners 40 micro seconds

62. © 2009 Z Corporation62 Why 3D Scanning? The only way to capture freeform surfaces