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Bearings, Lubricants and Couplings
Chapter 16 Bearings, Lubricants and Couplings
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Bearings Used to reduce friction between two surfaces
Different designs to accommodate rotational or linear motion Different designs for different load directions
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Bearing Loads Radial Load
Load acting perpendicular to the axis of the shaft
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Thrust Load Load parallel to the axis of the shaft Combination Load Both radial and thrust loads applied to the bearing
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2 categories of bearings
Plain bearings Rolling element bearings
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Plain Bearings Operation is based on sliding action between 2 parts
Bearing will have a press fit into the housing and a clearance fit to the shaft No moving parts Also called sleeve bearings, journal bearings and bushings
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Plain bearing materials
Bronze-needs to be lubricated Phosphor bronze-oil impregnated Various plastics These materials allow low friction movement
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Rolling Element Bearings
Have moving parts to reduce friction Several types Ball Bearings Most common High speed applications
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Roller Bearings Cylindrical roller element Higher load capacity, lower speeds Several styles
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Bearing Symbols Bearings are purchased parts
Different symbols used depending on drawing type Schematic symbols used for machine layout drawings
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3D models of products using bearings can use a simplified 3D model of any bearings in the product
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Machine Layout Drawing
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Lubrication Roller bearings require lubrication
Too much can result in high temps and bearing failure Too little and friction will cause heat and failure Lubricants Oil-slippery hydrocarbon liquids Grease-semisolid, a fluid lubricant with a thickening agent
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Assets of Oil Easy to control volume Travels well Carry away heat Carry away products of wear Assets of Grease Stays put Less maintenance Seals out moisture
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Couplings Devices used to join two shafts together 3 categories
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1. Solid Couplings Used only when driving and driven shafts are mounted to a solid base (can’t move around)
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2. Flexible Couplings Compensate for unintentional misalignment
Prevent shock from being transferred between the shafts
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3. Universal Couplings Used when shafts are at an angle to each other (angle can change) Also called universal joints
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Flexible Shafts Transmits power at angles and around corners
Helically wound wire designed to transmit rotary motion
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TEST REVIEW Mechanism Linkage Cam Cam follower Bearings Plain bearing Roller bearings Ball bearings Couplings Flexible couplings Universal couplings
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Gear types and orientation of their shafts:
Spur Bevel Worm Rack and pinion Gear train problem Plastic gear advantages (3) Bearing loads list and explain Assets of oil Assets of grease
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