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Product Costing Process Costing Job Order Allocates costs to products

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Presentation on theme: "Product Costing Process Costing Job Order Allocates costs to products"— Presentation transcript:

1 Product Costing Process Costing Job Order Allocates costs to products
that are readily identifiable Common in construction, print shops, unique goods Accumulate costs for specific jobs Produce for sale Process Costing Average costs over large number of nearly identical units Common in chemical, textiles, lumber, glass, food processing Accumulate costs by departments Produce for inventory

2 Job-Order versus Process Costing
Job-Order Costing Job 100 Direct materials Direct labour Factory overhead Finished Goods Inventory Cost of Goods Sold Job 101 Job 102 Process Costing Process A Direct materials Direct labour Factory overhead Process B Finished Goods Inventory Cost of Goods Sold Process C

3 Similarities Between Job-Order and Process Costing
4-3 Similarities Between Job-Order and Process Costing Both systems assign material, labour and overhead costs to products and they provide a mechanism for computing unit product cost. Both systems use the same manufacturing accounts, including Manufacturing Overhead, Raw Materials, Work in Process, and Finished Goods. The flow of costs through the manufacturing accounts is basically the same in both systems.

4 Differences Between Job-Order and Process Costing
4-4 Differences Between Job-Order and Process Costing Process costing is used when a single product is produced on a continuing basis or for a long period of time. Job-order costing is used when many different jobs are worked on each period. Process costing systems accumulate costs by department. Job-order costing systems accumulated costs by individual jobs. Process costing systems use department production reports to accumulate costs. Job-order costing systems use job cost sheets to accumulate costs. Process costing systems compute unit costs by department. Job-order costing systems compute unit costs by job on the job cost sheet.

5 © 2012 Pearson Prentice Hall. All rights reserved.
Process Costing Process costing is used when all products are identical such as soda drinks and breakfast cereal Process costing systems use two different cost terms: Direct material Conversion costs—all manufacturing costs that are not direct material costs © 2012 Pearson Prentice Hall. All rights reserved.

6 Equivalent Units of Production
4-6 Equivalent Units of Production Equivalent units are the product of the number of partially completed units and the percentage completion of those units. We need to calculate equivalent units because a department usually has some partially completed units in its beginning and ending inventory.

7 Equivalent Units – The Basic Idea
4-7 Equivalent Units – The Basic Idea Two half completed products are equivalent to one completed product. + = 1 So, 10,000 units 70% complete are equivalent to 7,000 complete units.

8 Compute and Apply Costs
4-8 Compute and Apply Costs The formula for computing the cost per equivalent unit is : Cost per equivalent unit = Cost of beginning work in process inventory Cost added during the period Equivalent units of production +

9 Compute and Apply Costs
4-9 Compute and Apply Costs Beginning work in process: units Materials: % complete $ 9,600 Conversion: 30% complete 5,575 Production started during May 5,000 units Production completed during May 4,800 units Costs added to production in May Materials cost $ 368,600 Conversion cost ,900 Ending work in process units Materials: 40% complete Conversion: 25% complete

10 Weighted-Average Example
4-10 Weighted-Average Example Double Diamond Skis reported the following activity in Shaping and Milling Department for the month of May:

11 Weighted-Average Example
4-11 Weighted-Average Example

12 Compute and Apply Costs
4-12 Compute and Apply Costs Here is a schedule with the cost and equivalent unit information. $356,475 ÷ 4,900 units = $72.75 $378,200 ÷ 4,960 units = $76.25

13 Computing the Cost of Units Transferred Out
4-13 Computing the Cost of Units Transferred Out

14 Activity-Based Cost Systems
Chapter 5 © 2012 Pearson Prentice Hall. All rights reserved.

15 Traditional Costing Also called cost smoothing or peanut butter costing Spread the costs of conversion uniformly among products and services Appropriate if: Indirect costs are a small proportion of total costs Activities are consumed uniformly in the production process Inappropriate otherwise: leads to overcosting and undercosting of products and services Copyright  2010 Pearson Education Canada

16 Traditional Manufacturing Costing Systems
Typical volume-based cost drivers include: Direct labor hours Machine hours Direct labor dollars Adequate for companies with high-volume products with similar production volumes and batch sizes Can lead to product cost distortion in an environment of high product variety © 2012 Pearson Prentice Hall. All rights reserved.

17 Traditional Cost System
Direct Material Costs Direct Labour Costs Overhead Costs Direct Trace Direct Trace DLH Allocation Products

18 ABC Cost System Overhead Costs Direct Material Costs Direct Labour
Machining activity costs Assembly activity costs Inspection activity costs Processing Hours # of parts # of inspections Direct Trace Direct Trace Products

19 Activity-Based Cost Systems
Activity-based cost systems have been developed to eliminate distortion Time-driven activity-based costing systems (TDABC or Time-Driven ABC) estimate two parameters and then assign indirect costs similar to the way direct costs are assigned © 2012 Pearson Prentice Hall. All rights reserved.

20 TDABC – First Parameter
Cost rate for each type of indirect resource Identify all costs incurred to supply the resource Identify the practical capacity supplied by the resource Determine the capacity cost rate of the resource by dividing its cost by the practical capacity Capacity cost rate Cost of capacity supplied = Practical capacity of resources supplied © 2012 Pearson Prentice Hall. All rights reserved.

21 Capacity Cost Rate Example
Assume that indirect labor employees supply 2,500 hours of labor in total each quarter at a cost of $84,000 The practical capacity (at 80% of theoretical) is about 2,000 hours per quarter, leading to a unit cost (per hour) of supplying indirect labor capacity of: $84,000 Indirect labor cost per hour = 2,000 hours = $42 per hour © 2012 Pearson Prentice Hall. All rights reserved.

22 TDABC – Second Parameter
Estimation of how much of each resource’s capacity is used by the activities performed to produce the products and services © 2012 Pearson Prentice Hall. All rights reserved.

23 © 2012 Pearson Prentice Hall. All rights reserved.
Time-Driven ABC Use parameter estimates to assign indirect costs: Cost of using resource i by product j = Capacity cost rate of resource i x Quantity of capacity of resource i used by product j © 2012 Pearson Prentice Hall. All rights reserved.

24 TDABC Profitability Report
Managers may use insights from TDABC cost analysis to improve operations Possible actions include: Reduce setup times Reduce time required for purchasing Reduce time required for scheduling production orders Increase prices on unprofitable products Impose minimum customer order sizes Make decisions on desired product mix © 2012 Pearson Prentice Hall. All rights reserved.

25 Measuring the Cost of Unused Resource Capacity
Activity cost driver rates are frequently but incorrectly calculated based on capacity actually used; this leads to: rates that are too high the cost of unused capacity being applied to products actually produced © 2012 Pearson Prentice Hall. All rights reserved.

26 Cost of Unused Capacity
The cost of unused capacity should not be assigned to products produced or customers served during a period The cost of unused capacity remains someone’s, or some department’s, responsibility Usually you can assign the cost of unused capacity after analyzing the decision that authorized the level of capacity supplied Such an assignment is done on a lump-sum basis; it will not be assigned to individual units of products © 2012 Pearson Prentice Hall. All rights reserved.

27 Activity-Based Costing Systems
Three things to consider to improve an existing costing system: Direct-cost tracing Reduce indirect costs by classifying more costs as direct Indirect-cost pools Expand the number of indirect-cost pools until the costs in each pool are homogeneous – the amount varies directly as activity varies Activity-cost drivers A measure of the activity performed for each cost driver The denominator that is divided into the indirect cost pool to calculate the activity cost rate Copyright  2010 Pearson Education Canada

28 Define Activities, Activity Cost Pools, and Activity Measures
5-28 Define Activities, Activity Cost Pools, and Activity Measures At Classic Brass, the ABC team, selected the following activity cost pools and activity measures:

29 Define Activities, Activity Cost Pools, and Activity Measures
5-29 Define Activities, Activity Cost Pools, and Activity Measures Customer Orders - assigned all costs of resources that are consumed by taking and processing customer orders. Product Designs - assigned all costs of resources consumed by designing products. Order Size - assigned all costs of resources consumed as a consequence of the number of units produced. Customer Relations – assigned all costs associated with maintaining relations with customers. Other – assigned all overhead costs that are not associated with the other cost pools.

30 Activity-Based Costing at Classic Brass
5-30 Activity-Based Costing at Classic Brass Direct Materials Direct Labour Shipping Costs Overhead Costs Traced Cost Objects: Products, Customer Orders, Customers

31 Activity-Based Costing at Classic Brass
5-31 Activity-Based Costing at Classic Brass Direct Materials Direct Labour Shipping Costs Overhead Costs First-Parameter Allocation Order Size Customer Orders Product Design Customer Relations Other Cost Objects: Products, Customer Orders, Customers

32 Activity-Based Costing at Classic Brass
5-32 Activity-Based Costing at Classic Brass Direct Materials Direct Labour Shipping Costs Overhead Costs First-Parameter Allocation Customer Orders Product Design Order Size Customer Relations Other Second-Parameter Allocations $/Order $/Design $/MH $/Customer Cost Objects: Products, Customer Orders, Customers Unallocated

33 Calculate Activity Rates
5-33 Calculate Activity Rates

34 Assigning Overhead to Customers
5-34 Assigning Overhead to Customers

35 ABC at Service Companies
Although ABC had its origins in manufacturing companies, many service organizations today are obtaining great benefits from this approach In practice, the actual construction of an ABC model is nearly identical for both types of companies This should not be surprising since, in manufacturing companies, the ABC system focuses on the “service” component of the company © 2012 Pearson Prentice Hall. All rights reserved.

36 ABC at Service Companies
Service companies in general are ideal candidates for activity-based costing Virtually all costs are indirect and appear to be fixed They often do not have direct, traceable costs to serve as convenient allocation bases They must supply virtually all their resources in advance to provide the capacity to perform work for customers during each period © 2012 Pearson Prentice Hall. All rights reserved.


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