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“Conversation in Commodities”
Glass Recycling Markets & Trends Indiana Recycling Coalition June 10, 2015 Lynn Bragg President, Glass Packaging Institute
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Glass Containers: Industry Overview
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Glass Containers: Industry Overview
U.S. glass container manufacturers operate 46 plants in 22 states under 11 companies An annual $5.5 billion dollar industry Approximately 27.5 billion glass containers manufactured in 2014 Employs 18,000 Americans in high-paying, benefit-provided careers Glass bottles reduced in weight by more than 50% between 1970 and 2000 3
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Indiana Glass Container Presence
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End-Markets for Recovered Glass
Source: Container Recycling Institute
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Glass Container Recycling
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Glass Containers: Why Recycle?
100% recyclable and can be recycled endlessly without any loss in purity or quality Can be substituted for up to 95% of raw materials Reduces emissions and consumption of raw materials, extends the life of plant equipment, such as furnaces, and saves energy 2.4 million tons of recycled glass used annually to make new bottles and jars 7
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Glass Containers: Recycling Facts
51 cullet processors in 27 states operated by 16 companies Recycling rates*: 41% of beer and soft drink bottles 34% of wine and liquor bottles 34.1% of all glass containers 10 states with refund programs average 63% glass container recycling; other states average roughly 24% Average recycled content of glass containers risen from 26% in 2008 to 33% at the end of 2014 *Sources: U.S. EPA, Municipal Solid Waste Generation, Recycling, and Disposal in the United States: Facts and Figures for 2012, and Container Recycling Institute
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Glass Container Recycling: Consumer Attitudes*
65% of consumer say packaging made from renewable/recyclable sources positively influence product choice Consumers understand that glass is an environmentally friendly packaging choice 64% agree that glass is 100% recyclable and can be recycled endlessly *Source: GPI partnered with EcoFocus Worldwide Research. Results are from sample of over 4,000 national representative adults ages Conducted Spring, 2013.
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Glass Container Recycling: Challenges
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Single Stream Recycling Collection
80% of Americans now have access to Single Stream Recycling – up from 65% in 2010* Increase in volume and diversity of materials recycled at SS MRFs Increase in contamination at SS MRFs for all materials SS MRFs typically designed to crush and remove glass rather than sort it resulting in off-spec recovered glass *Source: 2014 AF&PA Community Access Survey
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Single Stream MRF Processing Challenges
Increased contamination of inbound supply As fiber decreases glass is a growing percent of recycling stream SS MRFs initially designed to “remove” glass, not sort it Glass clean up systems are expensive to maintain
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Glass “Cullet” Processor Challenges
Glass is “negatively sorted” commodity so disproportionally impacted by contamination Majority of MRFs have a glass breaker with 2” screens so everything smaller ends up in the glass stream “Glass” stream can contain up to 50% unwanted material: Organics – shredded paper, food, etc. Plastics – syringes, needles, caps, etc. Ceramics – cups, plates, etc. Moisture – winter, comes in with organics/shredded paper Post MRF, prior to glass processor 13
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Glass Container Recycling: Opportunities
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Effective Single Stream Systems
Glass cleaning at MRF essential to effective recovery Regardless of MRF equipment installed, biggest impacts on glass quality are: Quality of inbound feed stock Overall system capacity and maintenance Glass cleaning system is being maintained properly Majority of MRFs achieving ~11% - ~14% non-glass residue through: Trommel screens for size separation Air system (vacuum or blower) to remove lights 15
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Recommended Single Stream Best Practices
Remove contaminants prior to processing to improve quality of all recovered materials Remove glass early in MRF process Consider not breaking glass when designing new MRF system or retrofitting 16
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Opportunities for Glass Recovery: Single Stream & Alternative Systems
Single Stream with effective glass recovery processing/systems Single-Stream Plus (Portland, OR – glass on the side with SS) Dual stream or paper/fiber separated outside the bin Glass drop-off centers or glass depots (e.g. Ripple Glass in Kansas City and surrounding states/areas) Container recycling refund programs
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Glass Container Recycling: GPI Initiatives
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Glass Recycling Outreach & Engagement
Local/Community Recycling Coordinators and Officials State Recycling Coalitions 19
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Glass Recycling Outreach & Engagement
MRF Operators/NW&RA Cullet Processors Glass Manufacturers 20
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Glass Recycling Outreach & Engagement
Glass Container End Users Consumers Media 21
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THANK YOU! Learn more about GPI and glass container recycling at or contact
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