1. Install IntelSteer Power Saver Device
Competent Technician
Safety Precautions
Install and tune-up according to installation manual instructions

2. Intersteer Power Saver
Wiring Diagram
3 Phase Supply
Optional Reversing
Contactor. K2 K1
Contactor
MotorOverload
Semiconductor Fuses (if fitted).
Bypass contactor
L L L3 K3
Intersteer Power Saver
EARTH
U V W
EARTH(Electrical Ground)
Motor

3. Control line Basic Connection Powerboss Control Supply FAN (if fitted)
110V/230V
Control Supply K1
stop
FAN
(if fitted) 1 2 3 4 5 6
overload
Start
CONN5
RL1 operation relay 1 2 3 4 5 6
RL2 Programmable relay
CONN6 1 2 3 4 TT
CONN7A
Powerboss

4. Control Line Slip Ring Motor What is slip-ring motor?
Why to use slip-ring motors?
How to start slip-ring motors?
Can we remove rotor resistance?
EXTERNAL RESISTANCE
HIGH STSRTING TORQUE
HIGER REISTANCE HIGH STARTING TORQUE
IF IN STATOR THE REISTANCE CAN BE REPLACED

5. Wiring Diagram Intelsteer motor Connection method for slip-ring motors
U V W
L L L3 V E U W D F
Earth
CONN7A 1 2 3 4
Wiring terminal 1
Connect in 415V operation status
Intelsteer motor
Motor Overload
Semiconductor Fuses
(If Fitted)
CONN1
FAN
(FAN voltage)
110 or
230VAC
CONN6
RL2
3 Phase Supply
overload
start
stop K1
control line power supply TT
Connection method for slip-ring motors

6. Control line Y /  Connection Time-counter should be at minimum value
What to do if correction failed?
Relay RL2 is set to be fault one
EXTERNAL RESISTANCE
HIGH STSRTING TORQUE
HIGER REISTANCE HIGH STARTING TORQUE
IF IN STATOR THE REISTANCE CAN BE REPLACED

7. Control line Y /  connection Intelsteer motor Isolator FAN(if fitted)
Earth
(Electrica
Ground)
Motor
Overload
Line
RL2 TT
L L L3
Isolator K3
CONN1
U V W
Intelsteer motor
CONN7A 1 2 3 4
CONN6
FAN(if fitted)
110 or K1 K2 U1 W1 W2 U2 V2
Y /  connection
EXTERNAL RESISTANCE
HIGH STSRTING TORQUE
HIGER REISTANCE HIGH STARTING TORQUE
IF IN STATOR THE REISTANCE CAN BE REPLACED

8. Install IntelSter Power Saver Devices
Intelsteer Power Saver
Install IntelSter Power Saver Devices
Verify matching current voltage and horse power
Ensure the IntelSteer electronic fan has matching voltage requirements
Please contact the Suppliers if there are any questions
Please read the installation manuals carefully!

9. Install IntelSter Power Saver Scenario 1
Intelsteer Power Saver
Install IntelSter Power Saver Scenario 1
Protection shell for IntelSteer is IP20 – Must be used on the wall. Equip with sealed pipeline cabinet when it is over 75kW
For heat dispersion purpose, as a minimum requirements, 30kw or below must leave 100mm space. For 30kw or above must leave 150mm space.

10. Install IntelSter Power Saver Scenario 2
Intelsteer Power Saver
Install IntelSter Power Saver Scenario 2
If higher IP standards must be met, InstelSteer should be installed in extra pipe enclosure
Heat fan must be installed in the Pipe Ensure to ensure the operating temperature if under 45ºC for IntelSteer

11. Install IntelSter Power Saver Extra Accessories Needed
Intelsteer Power Saver
Install IntelSter Power Saver Extra Accessories Needed
Isolator
Fuse
Contactor
Motor overload

12. Install IntelSter Power Saver Required Information
Intelsteer Power Saver
Install IntelSter Power Saver Required Information
Application - Pay attention to ultra-high inertial load
Motor - Power
- Voltage
- Current
- Electronic Motor Type
Environment - IP Standards

13. Install IntelSter Power Saver Connections
Intelsteer Power Saver
Install IntelSter Power Saver Connections
Inspect original equipments
Follow the steps in the installation menu
The shorter the distance between the IntelSteer and the Electronic Motor, the better the result
Please contact us if there are any doubts or questions)

14. Install IntelSter Power Saver Control line
Intelsteer Power Saver
Install IntelSter Power Saver Control line
Inspect fan voltage
The control circuit should be separate from the main power source
Ground connection must be properly installed on IntelSteer
Add a coil buffer to the coil on the contactor

15. Install IntelSter Power Saver Power factor correction capacitor
Intelsteer Power Saver
Install IntelSter Power Saver Power factor correction capacitor
In on case it is allowed to install a power factor correction capacitor to the output terminal of IntelSteer electric appliance
A power factor correction capacitor should be installed in the K1M power inlet and be controlled by a contactor

16. Intelsteer Power Saver
Hoops1
Every 1 amp. can generate 3.6W electricity
Given the specification of IP54, electric fan is needed
Pay more attention to slip-ring motors
Power factor correction capacitor

17. Intelsteer Power Saver
Hoops 2
Crane: The installation is forbidden
Pay attention to high inertial load
Some loads only generate maximal torque at zero rotate speed. This kind of application should not be started in a buffering start mode
Brake gear motors: Different power supply must be provided