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Shanghai Microsemi Semiconductor Co., Ltd. Feb 2011 1.

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Presentation on theme: "Shanghai Microsemi Semiconductor Co., Ltd. Feb 2011 1."— Presentation transcript:

1 Shanghai Microsemi Semiconductor Co., Ltd. Feb 2011 1

2 Company Profile Located at Xin Zhuang, Shanghai, China
Established in September 1995 100% owned by Microsemi Corp in Dec 2007 4” Wafer Fab with monthly output 60K pcs, 80% utilization rate Feb 2011

3 Products Portfolio GPP Chips Finished Goods Feb 2011

4 Products Tree Finish Goods Diode Bridges Modules Feb 2011 GPP Diode
Single-Phase Rectifier Bridges Diode Modules FRED Modules 3-Phase Rectifier Modules High Voltage Stack Diode 3-Phase Rectifier Bridges SCR Modules Rectifier+SCR Modules Feb 2011

5 Microsemi Shanghai ’s Technology Advantages
Feb 2011

6 Passivation techniques
Star Die Construction Process Diffused wafer (Open Junction) Diffused wafer + Silicone rubber protection Grooves etching Glass layer on etched grooves SIPOS Quality rating Low end Low quality Medium quality Better than medium quality P + N P+ N+ P+ N N+ P+ N N+ N N+ P+ Feb 2011

7 Microsemi’s 5-Star Passivation
Silicon nitride layer = Silicon Nitride & Glass passivation Microsemi uses the process for all hi-rel discrete devices Process : Grooves etching + Silicon Nitride + glass layer on etched grooves Quality rating: Highest quality process Feb 2011

8 Advantages of SMSC’s GPP chips
Technology coming from Microsemi Corp’s Hi-Rel processing Unique multilayer passivation ensure excellent high temperature characteristics and passing 200C HTRB test Die size from 0.050” Sq to 0.672” Hex High purity evaporated metal ensure a strong metallurgical bond and provides extremely low contact resistance P+ Layer N+ Layer LPCVD growth layers plus glass passivation LPCVD : Low Pressure Chemical Vapor Deposition Feb 2011

9 Double Isolation Technology
Advantages: GPP Chips -- SMSC’s New developed Passivated Double Isolation Chips Feb 2011

10 FG’s Release to Market (RTM) Procedures
SMSC SMSC/Sub-con SMSC Die receiving inspection Visual / Electrical inspection Assembly Finished Goods (FG) Visual/Electrical Stamping Reliability tests REPEATEDABILITY TRIALS RTM Die qualification Visual examination Electrical inspection HTRB FG inspection Visual / Electrical inspection Reliability tests (next slide) Feb 2011

11 Reliability Tests Plan
Test Description Purpose Device Under Test 1 High Temperature reverse Voltage Burn-in Determine the effect of bias and temp on the device over an extended period of time Die & F.G. 2 Autoclave Determine the effect of temp, humidity & pressure on the device over time, unbiased F.G. 3 High temperature storage test To accelerate failure mechanisms which are thermally activated through the application of extreme temp, unbised 4 Temperature Cycling Determine the effect of temp on Material Thermal Mismatch 5 Intermittent Operating Life To evaluate the bulk stability of the die and to generate defects resulting from manufacturing aberrations that are manifested as time and stress-dependent failures 6 Reverse Energy test Application test for high voltage diode High voltage diode 7 Welder test Application test for UFT modules UFT Modules Feb 2011

12 Reliability Tests Test Description Test Conditions
High Temperature Storage Life(HTSL) Ta = 150 ℃, T=48H, No bias Temperature Cycling Test(TCT) HOT Ta=Tvjm T= 30mins, COLD Ta=Tvjl T= 30mins, TRANSFERRING ≤ 10secs, Cycles=10 Pressure Cooker Test (PCT)—(Plastic package) 121℃, T=48H High Temperature Reverse Bias(HTRB) Tj=150℃, VBR=80%VRRM, T=96H Intermittent Operating Life(OP-Life) Ton = Toff = 5minutes, or Ton =From Tj= 25+/-5 ℃ to Tj =150+0/-10 ℃, Toff= From Tj= 150+0/-10 ℃ to Tj =25+/-5 ℃ Feb 2011

13 Single Phase Bridge Rectifiers
Specs: Io = 0.5~50A STD VRRM =200 ~ 1000V Typical Applications: GBJ、IH、KBJ Series: Induction Heater/Home Appliance/Switching Power/Industrial Power Controller GBU、GBL、KBP Series: PC Power/LCD-TV/Industrial Power Controller GBPC & GBPC-W Series: Welder/Air-condition/Communication Power Supply/Industrial Power Controller Feb 2011

14 High Voltage Stack Diodes
Plastic case UL flammability recognition 94V-0 Replacement of Philips parts (e.g. BYX134GPL) Using SMSC’s unique passivated GPP chips High voltage up to 6KV GPP chips High maximum operating temperature Application: Ignition systems; High voltage coils; X-ray system; Microwave system, etc. Business Partners: Federal Mogul Delphi Eldor TYPE MAIN ELECTRICAL PARAMETERS PKG DIMM VRRM / kV IF(AV)/ mA IFSM/A VF/ V BYX134P 4 10 30 5.00 DO-15 MSHV40P DO-41 Feb 2011

15 FRED Modules Ultra Fast Recovery Epitaxial Diodes
Common cathode configuration Epoxy Potting body Low Leakage Current Low Forward Voltages 150℃ Operating Junction Temperature RoHS Compliance CODE VRRM VF I F Trr UFT20040CT 400V 1.1 V 100A 75ns UFT20060CT 600V 1.2 V Feb 2011

16 3-Phase Bridge Rectifiers MT Series
35 to 50 Ampere Current Rating 800V to 1800V Reverse Voltage Rating Direct Replacement to IXYS & IR parts Typical Applications: UPS, Industrial Power Controller, Input rectifiers for PWM inverter, Battery DC power supplies High-frequency Switching Power Supply Feb 2011

17 3-Phase Bridge Rectifiers
Type Frame Remark MT3516A Framework: Aluminium Copper Clad Laminate The lower Case-temperature, the higher efficient, the better reliability, and the longer lifetime MT3516 Framework: Aluminium based Case NEW Feb 2011

18 3-Phase Bridge Rectifiers
Brand Type Rthj-c(℃/W) MSC MT3516A 1# 0.73 MT3516A 2# 0.70 (A) Vxx # 1.76 Vxx # 2.04 (B) 36Mx # 2.70 Feb 2011

19 Power Diode Modules Quality Assurance Assembly Technology
NEW Quality Assurance SMSC’s New developed Passivated Double Isolation Chips Inside 100% HTRB Test for Each Lot Double Moat Structure DGP Chip DGP design would improve the reliability and performance Assembly Technology -- “Vacuum + H2” Multi-Gas Brazing Technology -- Brazing with DBC for excellent thermal distribution -- Ultrasonic scanning to ensure reliable brazing quality -- High insulation voltage ≥ 3000V -- Vacuum Welding Technology -- Voidage: <2.5% -- X-ray Whole Body Scanned Feb 2011

20 Power Diode Modules Diode-Diode Modules
CODE CIRCUIT VRRM IF PKG MSKD 800V-1800V 36A-120A D1 165A-200A D2 MSAD 250A-300A D3 350A-400A D4 MSCD 500A-600A D5 800A D6 Feb 2011

21 Power Diode Modules Rectifier Modules
CODE CIRCUIT VRRM ID PKG MSD 800V-1800V 30A-50A M1 52A-75A M2 100A-200A M3 Feb 2011

22 Power Diode Modules Applications -- DC Power Equipment -- Inverter
-- Battery Charger -- DC Motor Power Supply -- Welding Machine -- PWM Converter Rectifier Nov 2010

23 MAIN ELECTRICAL PARAMETERS
New product Promotion 60EPS Series High Reliability & High current capacity Low Leakage Current Low Forward Voltage 150℃ Operating Junction Temperature ROHS Compliance Replacement of IR Parts The official approval document of 60EPS by APC of Schneider Denmark. Applications -- Input rectification -- Output rectifies which are available in indentical package outlines -- Industrial Level TYPE MAIN ELECTRICAL PARAMETERS PKG DIMM VRRM / V IF(AV)/ A IFSM/A VRSM/ V 60EPS12 1200 60 1100 1300 TO-247AC 60EPS16 1600 1700 Feb 2011

24 New product Promotion ——3-phase Rectifier Modules
MSDM Series Glass passivated chip High Reliability Superior thermal conductivity Blocking voltage:800 to 1800 V Heat transfer through aluminum oxide DBC ceramic isolated metal baseplate M2-1 M3-1 Thin modules (17mm high) Application --Three phase rectifiers for power supplies --Rectifiers for DC motor field supplies --Battery charger rectifiers --Input rectifiers for variable frequency drives CODE IF CASE MSDM 50~100A M2-1 150~200A M3-1 Feb 2011

25 New product Promotion ——Diode Modules
MSCD-B/MSAD-B/MSKD-B Series Blocking voltage:800 to 1800V Heat transfer through aluminum oxide DBC ceramic isolated metal baseplate Glass passivated chip D2-1 CODE IF CASE MSCD-B MSKD-B MSAD-B 36A-120A D1-1 165A-240A D2-1 Application Non-controllable rectifiers for AC/AC converters Line rectifiers for transistorized AC motor controllers Field supply for DC motors Circuit Feb 2011

26 New product Promotion ——Thyristor Modules
MSTC/MSFC Series Isolation voltage 3000V High surge capability Glass passivated chips International standard package Simple Mounting Heat transfer through aluminum oxide DCB ceramic isolated metal baseplate T1/F1 T2/F2 Circuit Application Power Converters Lighting Control DC Motor Control and Drives Heat and temperature control Feb 2011

27 New product Promotion ——3 phase Rectifiers+SCR Modules
MSDT Series Three Phase Diode and a Thyristor Isolation voltage 3000V High surge capability Glass passivated chips Simple Mounting Isolated Module Package M4 M5 Application Inverter for AC or DC motor control Current stablilzed power supply Switching power supply CODE Case MSDT75 M4 MSDT100 MSDT150 M5 MSDT200 Circuit Feb 2011

28 Power Modules Cross Reference Guide (partial): * For Reference Only
Feb 2011 28

29 Power Modules Cross Reference Guide (partial): * For Reference Only
Feb 2011 29

30 Major Customers Feb 2011

31 Quality System ISO 9001:2008 ISO 14001:2004 Feb 2011

32 Quality System RoHS Compliance REACH Compliance UL Approved Feb 2011

33 Thank You Shanghai Microsemi Semiconductor Co., Ltd.
203 Shen Nan Road, Shanghai, , PRC Website: Sales : Feb 2011


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