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PU Measurement Technology FOAMAT ® Resimat ® SubCASE ® SubFoam ®

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Presentation on theme: "PU Measurement Technology FOAMAT ® Resimat ® SubCASE ® SubFoam ®"— Presentation transcript:

1 PU Measurement Technology FOAMAT ® Resimat ® SubCASE ® SubFoam ®

2 Foam Qualification with FOAMAT ® Measurement of:  Rise height  Temperature  Pressure  Curing  Weight loss  Viscosity Measurement of:  Rise height  Temperature  Pressure  Curing  Weight loss  Viscosity Patents 19730891, 3621819, 102004001725

3 Foam Pressure Measurement (FPM)   Simultaneous measurement of rise height, pressure, and temperature   Determination of the gel point   Replaces standard test cups   Quick foam release mechanism gel point Rigid Foam pressure Patent 19730891

4 Curing Monitor Device (CMD)   Dielectric polarization measurement of rising foams   Curing and resonance monitoring during foam formation   Integrated into the Foam Qualification System FOAMAT ®   Sample preparation as for pressure measurement with FPM resonance Selfskinning Foam curing Patent 102004001725

5 Balance Integration   Recording of exact sample weight   Weight loss measurement during the foaming process   Density calculation   Use of standard laboratory balances weight loss Rigid Foam

6   Viscosity calculation using FOAMAT ® pressure and rise height curves   Evaluation model avoids slip effects and gives continuous viscosity / time curves Physical model of Hagen-Poiseuille‘s equation Vicosity Determination

7 Using the FOAMAT ® System 2. Weighing 1. Alignment 3. Mixing

8 Using the FOAMAT ® System 5. Measuring 4. Pouring in 6. Test ready

9 Test Results master temperature pressure diel. polarization height Selfskinning Foam

10 Pot Life and Curing Monitor SubCASE ® Dielectric polarization measurement Core temperature measurement Controlled surface temperature Replaceable cardboard test container SubCASE ® Dielectric polarization measurement Core temperature measurement Controlled surface temperature Replaceable cardboard test container Patents 10044952 and 102004001725

11 Sensor Cross Section cylinder polarization sensor temperature controlled base plate temperature sensor C.A.S.E. TC SubCASE ® – Pot Life and Curing Monitor

12 SubCASE ® System Overview thermocouple multi function key LCD-display heater LED cylinder polarization sensor

13 Using the SubCASE ® Device 1. Foil 3. Injection 2. Cylinder

14 SubCASE ® Test Result surface temperature diel. polarization CURING POT LIFE Casting Compound

15 SubCASE ® Master Curve temperature master polarization master Casting Compound

16 SubCASE ® Test Results temperature diel. polarization Curve Comparison __ standard __ +200% catalyst

17 SubCASE ® Reproducibility temperature diel. polarization Curve Comparison

18 Viscoelastic Foam Testing Resimat ® Pressure relaxation during compression Recovery kinetics after release Adjustable strain by mechanical alignment Appearance calculated by software RESIMAT Resimat ® Pressure relaxation during compression Recovery kinetics after release Adjustable strain by mechanical alignment Appearance calculated by software RESIMAT Patent 10252211

19 2. Compression Resimat ® for Viscoelastic Foam 1. Positioning 3. Recovery Pressure plate Reference surface F = Force Clamp F Sensor v H(t) Sensor Clamp HoHo

20 Resimat ® Test Results RECOVERY recovery rate COMPRESSION force thickness compr.height

21 Viscoelastic Appearance APPEARANCE Viscoelastic Foam thickness recovery rate RELEASE

22 SubFoam ® Puck On-line slabstock production control Core temperature measurement Curing monitoring during foam formation Radio controlled data transmission Permanent internal data storage On-line slabstock production control Core temperature measurement Curing monitoring during foam formation Radio controlled data transmission Permanent internal data storage Patent 10104854

23 SubFoam ® Sensors Temperature Measurement Curing Monitor core surface

24 SubFoam ® Test Results core temperature diel. polarization CURING surface temperature Slabstock Foam

25 Format Messtechnik GmbH Im Schlehert 26 D-76187 Karlsruhe, Germany Phone: +49-721-5311842 Fax: +49-721-5311844 E-mail: info@format-messtechnik.de www.format-messtechnik.de The copyright of this presentation is by Format Messtechnik GmbH. The technical devices shown are covered by several patents or patents pending. This presentation is intended for internal use by authorized persons only. It must not be handed out to any third party. FOAMAT, SubCASE, Resimat, SubFoam, and the Format logo are registered trademarks by Format Messtechnik GmbH.


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