1. Metals Properties of metal Solidification of a substance
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Metals
Properties of metal
Solidification of a substance
Modification of grain size

2. Today’s Lesson
You are going to work in pairs and download this slide show from the server
AllStaff jc
jcStudR
Year 12
Topic 4 Metals.ppt
You are going to go through the slide show and complete the tasks on each of the slides (in red) it may be necessary to add slides, do not change the font or the look of the slides but do add images and add to the bibliography page
Remove red tasks as you complete them and save regularly and finally add your names and save, and back to

3. Commonly available metal forms
The basic elements of all metals are found naturally occurring within the earth. After they are extracted in the from of ore they are refined and processed in a variety of ways to produce usable materials. Metals are commonly available for manufacturing use in a wide range of forms and sizes.
Mining for Iron Ore in
Ma On Shan until 1981

4. Types of metal Two significant groups Ferrous metals – contains iron
Non-ferrous metals – do not contain iron
Alloys
The process of bringing together two or more metals, often with other elements
Define the above and add examples

5. Heat Treatment of Metals
The process of heating and cooling metal can be used to change its properties and characteristics
Watch the Material Bonding PowerPoint , and describe and add images to show the metallic bonding of metal
What makes metals such good electrical and thermal conductors, explain your answer
What are free electrons?

6. Solidification of a substance
Liquid metal solidifies when cooled (except mercury)
Minute nuclei (crystals) of a solid form when a pure, molten metal is cooled to just below its freezing temperature. Impurities in the molten material provide the centre for growth for the nuclei.
All metals (except mercury) are solid at room temperature.
A process of nucleation & growth achieves solidification.
‘Dendrites’ grow out from the nuclei forming a tree-like structure in the direction of the fastest heat loss.

7. Solidification of a substance
Show some images which illustrate the previous slide
The atoms arrange themselves in a regular pattern or lattice structure. Most metals form one of three types of lattice structure

8. Close packed hexagonal (CPH)
Images and examples

9. Face-centred cubic (FCC)
Images and examples

10. Body-centred cubic (BCC)
Images and examples and don’t forget to add the source of the images to the bibliography

11. Metallic Structures
This crystalline structure gives metals their properties (strength, stiffness, ductility, conductivity & toughness).
Each dendrite grows in a geometric pattern consistent with the lattice structure until each one touches its neighbour. At this point the dendrites begin to thicken to form a totally solid grain of metal.
The grain boundaries between are visible under a microscope, each grain having the same structure but a different orientation. This boundary is a narrow zone (perhaps three atoms) in which the atoms are not properly spaced according to the lattice structure.

12. Metallic Structures
Growth of metal dendrite
Copper dendrites

13. Modification of grain size
The rate of cooling and the amount of impurities in the molten metal will affect grain size:
Gradual cooling - a few nuclei are formed - large grain size
Rapid cooling - many nuclei formed - small grain size.
Reheating a solid metal / alloy allows the grain structure to re-align itself.
Directional cooling in a structure is achieved by selectively cooling one area of a solid.
The effect of impurities (or additives) in a molten metal can induce a large number of fine grains that will give a stronger and harder metal. This addition must be carefully controlled as too many impurities may cause an accumulation at the grain boundaries, which will weaken the material.

14. Keywords & Terminology
Make a list of all the keywords and terminology used in your powerpoint

15. Bibliography
BOOKS
Carbon, Mould, Cave, Design and Technology, Nelson International Editions,1996
Chapman C, GCSE D&T Resistant Materials, Total Revision, Collins Revision Guides, Collins, 2003
Cresswell, Lambert, Goodier, Product Design: Resistant Materials Technology, Second Edition, Heinemann, 2003,
INTERNET
Metallic Bonding, BBC Bitesize, Chemistry, Classifying Materials, 13/11/2007
Metal Basics, Martin Tarr, , 13/11/2007
NASA, Sampson, Leidecker, nepp.nasa.gov/WHISKER/dendrite/index.html , 13/11/2007
Ferret Inc., 13/11/2007
Sha Tin College, Technology Faculty, Jutka Czirok, 13/11/2007
OTHER
Material bonding Powerpoint.ppt, Sha Tin College, 2006