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Subsurface Drip Irrigation (SDI)
Michael Kizer OSU Extension Irrigation Specialist Biosystems & Agricultural Engineering
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Subsurface Drip Irrigation Advantages
High water application efficiency Uniform water application Lower pressure & power requirements Adaptable to any field shape No dry corners Adaptable to automation
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Subsurface Drip Irrigation Disadvantages
High initial cost Water filtration required Complex maintenance requirements Flushing, Chlorination, Acid injection Susceptible to gopher damage Salt leaching limitations
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Subsurface Drip-Center Pivot Comparison (¼-Section Field; ET = 0
Subsurface Drip-Center Pivot Comparison (¼-Section Field; ET = 0.25 in/day) Subsurface Drip Center Pivot Area Irrigated 160 acres 125 acres Initial Cost $ /acre $ /acre Irrigation Efficiency 90-95% 70-85% Water Requirement gpm/acre gpm/acre Operating Pressure 10-20 psi 25-35 psi Energy Requirement (250-ft lift, ¼ mile supply line) 36 hp-hr/ac-in 48 hp-hr/ac-in
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Schematic of Subsurface Drip Irrigation (SDI) System
Pump Station Backflow Prevention Device Flowmeter Chemical Injection System Air & Vacuum Release Valve X Pressure Gage Flush Valve Dripline Laterals Zones 1 and 2 Submain Flushline Filtration System x Zone Valve Diagram courtesy of Kansas State University
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Netafim Typhoon® Drip Irrigation Tubing
(Clear Demo Tubing) 16-mm diameter, seamless, 13-mil thick extruded PE tubing Emitter outlet Turbulent flow PVC emitter welded inside tubing
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Netafim Typhoon® Drip Irrigation Tubing
Flap over emitter outlet: - prevents root intrusion - prevents blockage by mineral scale
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T-Systems® Drip Irrigation Tubing
Water Inlets to Emitter Emitter Outlet
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Typical Drip Tubing Installation for Row Crops
Non Wheel- Track Row 12 – 14 in Drip Tubing Wetting Pattern 60 in 60-inch dripline spacing is satisfactory on silt loam & clay loam soils
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Wetting Pattern of a Subsurface Drip Lateral
Photo Courtesy of Kansas State University
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Wider dripline spacings may not work.
Photo Courtesy of Kansas State University
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Plowing in drip tubing
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Trenching across the drip tubing ends for PVC manifold installation
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Drip tubing end after being sheared by the trencher
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Typical Drip Tubing Connection to Submain Stainless Steel Wire Tie
Tee in PVC Submain Line w/ 3/4” FPT Opening Stainless Steel Wire Tie 5/8” PE Supply Tube 3/4” FPT - 5/8” PE Barb Adapter 5/8” Drip Tubing [An identical connection will attach the far end of the drip tubing to the flushing manifold line.]
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Typical Drip Tubing Connection to Submain
(1 ½ -inch Submains and Larger) Supply Submain or Flushing Manifold Stainless Steel Wire Twist Tie Neoprene Grommet Inserted in 21/32” hole in manifold 5/8” Polyethylene Supply Tubing 5/8” Drip Irrigation Tubing Polyethylene Barb Adapter Inserted in Grommet
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Components for Drip Lateral-Submain Connection
Stainless Steel Wire Twist Tie 21/32” Hole in Submain Neoprene Grommet 5/8” Polyethylene Supply Tube (Usually 2-3 ft long) Polyethylene Barb Adapter 5/8” Drip Irrigation Tubing
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Flush Risers on Distal End of Research Plots
Air Vent to Release Trapped Air from Laterals Ball Valve for Manual Flushing of Drip Laterals
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Drip Emitter Discharge
Q = kHx where: Q = emitter discharge, gph k = emitter discharge coefficient, gph/ft of head H = emitter operating head, ft x = emitter discharge exponent (Emitters with x<0.4 are considered pressure compensating, ie discharge fluctuates less with varying pressure variations.)
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Discharge and Pressure Variation
Pressure Variation (Pmin/Pave) Discharge Variation (qmin / qave) X = 0.2 X = 0.5 95% 99% 97% 90% 98% 85% 92% 80% 96% 89% 75% 94% 87% 70% 93% 84%
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Drip Irrigation and Elevation Changes
2.31 ft of elevation change = 1 psi pressure change A 10-ft elevation change (4.3 psi) in a 35-psi sprinkler system is a 12% pressure variation, resulting in a 6% change in sprinkler discharge A 10-foot elevation change in a 10-psi drip system is a 43% pressure variation, resulting in a 17% change in emitter discharge (emitter x=0.44)
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Elevation Effect on Drip Emitter Pressure and Discharge
Higher Elevation Lower Operating Pressure Less Discharge Lower Elevation Higher Operating Pressure More Discharge 2.31 ft = 1 psi Pressure compensated emitters are needed on undulating fields
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Emission Uniformity EU = F [Cv (qmin/qave)] where:
EU = Emission Uniformity, (0-100%) Cv = Coefficient of manufacturing variation of emitters, (0-1.0) qmin = Minimum emitter discharge along the lateral, (gph) qave = Average emitter discharge along the lateral, (gph) EU 80% for drip tubing systems in field crops is acceptable.
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Coefficient of Variability, Cv
Cv is a measure of variability in the manufacture of emitters In low flow emitters a very small variation in dimensions can have a huge effect of discharge The Cv of major manufacturer’s equipment is published (manufacturer’s tests and industry group tests)
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Performance of Various Dripline Products
Data from Center for Irrigation Technology (CIT) Product X CV Chapin (18 gph/100 ft, 12 in) Roberts (15 mil, 24 gph/100 ft, 12 in) Netafim Typhoon (25 mil, 18 in) Rainbird Rain Tape (8 in) Netafim Ram (0.4 gph, hard hose) GAIA (3/8 in ID, porous hose) Slide Courtesy of Kansas State University
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System Emission Uniformity (Recommended Values from ASAE EP405)
Emitter Type Spacing (ft) Topography Slope (%) EU Range (%) Point Source: Perennial crop > 13 Uniform < 2 90 to 95 Steep/Undulating > 2 85 to 90 Point source: Perennial or Semipermanent crop < 13 >2 80 to 90 Line Source: Perennial or Annual crop All 70 to 85
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Maximum Lateral Length
Lmax = maximum lateral length, ft Dlateral = lateral line diameter, in Semitter = emitter spacing on lateral, ft Hinlet = lateral pressure at inlet from manifold, psi qemitter = average emitter flow rate, gph xemitter = emitter discharge exponent, unitless EU = required emission uniformity for the lateral, %
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Maximum Lateral Length 5/8-in and 7/8-in diameter T-Tape TSX Level Slope : 8 psi Inlet Pressure
Emitter Spacing Emitter Discharge EU = 90% EU = 85% D=5/8 in D=7/8 in 24 in 0.34 gph 672 ft 1203 ft 850 ft 1521 ft 0.50 gph 519 ft 929 ft 657 ft 1175 ft 36 in 0.5 gph 1.0 gph 427 ft 765 ft 541 ft 967 ft 48 in 807 ft 1444 ft 1022 ft 1827 ft
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System Design Guidelines for Uniformity
Run lateral lines along contour or slightly downslope Arrange irrigation zones so that, as nearly as possible, all emitters in the zone are at same the elevation Balance flow requirements of all zones if possible Use pressure compensating emitters on undulating lateral runs Divide water flow as soon as possible to minimize pressure loss and required pipe sizes
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Filtration Filtration removes solid contaminants (suspended solids, precipitates, organic particles) from the water supply Filtration should be the last treatment process before the water goes to the irrigation system Match filter system to the irrigation system size, emitter characteristics, and the water contaminant load
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There are many different types of filtration systems.
The type is dictated by the water source and also by emitter size.
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Filtration Requirements for Drip Emitters
Filter openings should be 1/7th – 1/10th the size of the emitter orifice 0.020-inch orifice
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Sand Media Filter For water with heavy load of organic (algae) or inorganic ( silt, clay) contaminants. To back-wash properly, the upward flow of water must be high enough to “float” the top portion of the filter sand.
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Sand Media Filter Sizing
Contaminant Level Concentration (ppm) Filter Loading Rate (gpm/ft2) Light 0 – 10 Medium 10 – 100 20 – 25 Heavy 15 – 20
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Sand Filter Maximum Flow Rate (gpm per tank)
Loading Rate (gpm/ft2) Tank Diameter (inches) 18 24 30 36 48 15 27 47 74 106 189 20 35 63 98 141 251 25 44 79 123 177 314 53 94 147 212 377
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Sand Media Types and Sizes
Sand Media Number Effective Size (mm) Uniformity Coefficient Media Type Filtration Level (mesh) # 8 1.50 1.47 Crushed Granite # 11 0.78 1.54 # 16 0.66 1.51 Crushed Silica # 20 0.46 1.42
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Minimum Backwash Flow Rate (gpm per sand media tank)
Media Type Tank Diameter (inches) 18 24 30 36 48 # 8 51 91 141 201 360 # 11 26 74 105 188 # 16 32 57 89 126 225 # 20
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Backwashing Using two or more small filter units allows the use of filtered water from one or more units to backwash other filter units individually. Filtration Mode Backwashing Mode
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Grooved Disc Filters For moderately-to-very dirty water.
A series of grooved, plastic discs held together by spring pressure removes particles. Spring pressure on the discs can be relieved for back-washing.
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Screen Filters For water with light load of inorganic contaminants. A plastic or metal screen removes particles.
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Chlorination Chlorine is a strong oxidizing agent that prevents water contaminants from fouling microirrigation systems. Biological growths (bacterial slime, algae) Growth prevented Dissolved minerals (iron, manganese, etc.) Oxidized so oxides can be filtered out
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Chlorination Modes Continuous Intermittent Superchlorination
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Continuous Chlorination
Used when water treatment is the goal (iron or manganese precipitation) Concentration: 1 – 2 ppm Injection Time: Continuous
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Intermittent Chlorination
Used to prevent or kill biological growths (algae or bacterial slime) Concentration: ppm Injection Time: minutes Frequency: Depends on severity of the problem
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Superchlorination Used to dissolve organic buildup blocking emitters (algae or bacterial slime) Concentration: ppm Injection Time: Until all lines are filled; Shut system down; Leave standing 24 hours; Flush system Frequency: As needed for remediation
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Chlorine Injection Rate
IR = Q x C x S where: IR = chlorine injection rate, gph Q = irrigation flow rate, gpm C = chlorine concentration required, ppm S = strength of chlorine source, %
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Example IR = Q x C = 500 gpm x 20 ppm = 0.92 gph 167 x S 167 x 65%
An irrigator wants to inject 20 ppm free chlorine into his 500 gpm irrigation system using calcium hypochlorite (65% Cl2) as the chlorine source. What is the required injection rate? IR = Q x C = 500 gpm x 20 ppm = gph x S x 65%
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Chlorination and pH The water pH determines if free Cl2 becomes hypochlorite (OCl-), or hychlorous acid (HOCl) which kills organisms times more effectively.
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Chlorine Sources Calcium hypochlorite (65-70% Cl2)
Granular “swimming pool” chlorine Calcium precipitation problems in hard water Sodium hypochlorite (5-15% Cl2) Liquid household bleach Preferred source for hard water Chlorine gas (100% Cl2) Poison gas Very large systems & trained technicians only
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Acid Injection Prevents mineral precipitation
Dissolves scale build-up on emitters (Reduce pH to 4.0 for minutes) Can provide fertility N-phuric acid (nitrogen) phosphoric acid (phosphorous)
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Venturi Chemical Injector
throttling valve Bypass venturi injection device for injection of liquid chlorine, liquid fertilizer or acid. Cutaway of a venturi injector cross-section. chemical suction port
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Hydraulic Powered Chemical Injector
drive water exhaust port drive water inlet & filter chemical solution injection port chemical solution intake
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Chemical Injection Pump
positive displacement piston pump
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SDI System Maintenance
Lateral flushing schedule (sediment) Chlorine injection schedule (biological growths) Acid injection schedule (chemical precipitates & scaling)
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SDI System Longevity In 1990 Sundance Farms (Maricopa, AZ) was irrigating Pima cotton with a SDI system (Reed Bi-Wall®) that had been in continuous use for 18 years. Kansas State University currently has SDI research plots that have been using the same equipment for 13 years.
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Percent of First Season Flow Rate
K-State SDI Research Site, Colby, Kansas 23 separate zones represented 110 105 Percent of First Season Flow Rate 100 95 90 1 2 3 4 5 6 7 8 9 10 11 12 13 Years
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Salt Movement Under Irrigation with Saline Water
Subsurface Drip Sprinkler/Flood Salt accumulation leached downward by successive water applications Salt accumulation leached radially outward from drip tubing
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Salt Accumulation and SDI
Rate of accumulation is slowed because of more efficient water application Good quality irrigation water (TDS<500 mg/l) and reasonable annual rainfall (16 in.) makes the problem minimal in OK Panhandle If salt has accumulated on soil surface, operate system during light rains to prevent leaching into irrigated portion of root zone
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PREC Subsurface Drip Irrigation System
Funded by USDA-CSREES grant Primary goal is to evaluate SDI for application of swine lagoon effluent Filtration requirements Odor release Nutrient utilization Salt accumulation in soil Long-term performance of system Secondary goals to evaluate water use efficiency of system
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Small research plots during supply line installation
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PREC Subsurface Drip Irrigation Plot Map
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Small Subsurface Drip Irrigation Plots Replicated Agronomic Studies
The sixteen, 3-plot blocks (Plots 1-48) are separated on N-S by 15-ft alleys, and on E-W by 30-ft turn-row area. 50 ft Plot 1: gph 12 inch spacing on the lateral 15 ft Plot 2: gph 12 inch spacing on the lateral 45 ft Plot 3: gph 12 inch spacing on the lateral
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Large Subsurface Drip Irrigation Plots
Field-Scale System Hydraulic Studies N 600 ft Plot 49: gph 24 inch spacing on the lateral 60 ft Plot 50: gph 24 inch spacing on the lateral 240 ft Plot 51: gph 18 inch spacing on the lateral Plot 52: gph 18 inch spacing on the lateral
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SDI Water Application Rates (inches/hour) (60-inch tubing spacing)
0.16 gph 0.043 0.034 0.026 0.21 gph 0.056 0.045 0.33 gph 0.088 0.071 0.053 0.53 gph 0.142 0.113 0.085 Emitter Spacing Emitter Discharge
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SDI Water Application Rates (inches/hour) (30-inch tubing spacing)
0.16 gph 0.086 0.068 0.052 0.21 gph 0.112 0.090 0.33 gph 0.176 0.142 0.106 0.53 gph 0.284 0.226 0.170 Emitter Spacing Emitter Discharge
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Go ‘Pokes!
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