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Production Preparation Process The SMS Technologies Quality Management System includes: ISO 9001, AS9100, ISO 13485, and ISO/TS 16949  They All Include.

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Presentation on theme: "Production Preparation Process The SMS Technologies Quality Management System includes: ISO 9001, AS9100, ISO 13485, and ISO/TS 16949  They All Include."— Presentation transcript:

1 Production Preparation Process The SMS Technologies Quality Management System includes: ISO 9001, AS9100, ISO 13485, and ISO/TS 16949  They All Include Product Realization Advanced Product Quality Planning Production Preparation Process Production Part Approval process

2 APQP, Flow Charting, Process FMEA, Control Plan, 3-P & PPAP  APQP = Advanced Product Quality Planning Build 1st-time Quality into the Production Process  FMEA = Failure Mode Effects Analysis Minimize Risk (DFM, DFT & Mistake-Proofing)  3-P = Production Preparation Process Build to Customer Demand Beginning at Launch  PPAP = Production Part Approval Process

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4 PRODUCT QUALITY PLANNING TIMING CHART CONCEPT INITIATION/ APPROVAL PROGRAM APPROVAL PROTOTYPE PILOT LAUNCH PLANNING PRODUCTION Production INPUTS | Production OUTPUTS Planning INPUTS | Planning OUTPUTS Product Design & Dev. INPUTS | Product Design & Dev. OUTPUTS Process Design & Dev. INPUTS | Process Design & Dev. OUTPUTS Product & Process Validation INPUTS | Product & Process Validation OUTPUTS PLANNING PRODUCT DESIGN AND DEV. PROCESS DESIGN AND DEVELOPMENT PRODUCT & PROCESS VALIDATION FEEDBACK ASSESSMENT AND CORRECTIVE ACTION

5 SEI Process Flow Diagram

6 Process Failure Mode Effects Analysis

7 Proto-type, Pre-launch & Production Control Plans

8 Operator Work Instructions Work Instructions with applicable drawings, etc. are developed for each material transformation:

9 Process Flow Chart FMEAs Control Plans Operator Instructions PPAP Core Tools Applications The Key Linkages for Customer Special Characteristics

10 Defining & Balancing The Cell

11 Calculating Takt Time Total Shift Hours = 8 X 60 min. X 60 sec. = 28,800 seconds -2 - 15-minute breaks X 30 min. X 60 sec. = 1,800 seconds -Start-up & Shut-down = 15 min. X 60 sec. = 900 seconds Available Work Time = 26,100 seconds Takt Time = Available Work Time / Customer Demand (units) TAKT TIME = 26,100 Seconds / 50 Units = 522 Seconds TAKT TIME = 522 Seconds / 60 = 8.7 Minutes Build a cell that will produce one unit every 8.7 minutes!

12 Defining & Balancing The Cell

13 Until learning curves been achieved, work portions are allowed to vary slightly around the takt time until conducting further studies:

14 Preliminary SEI Cell Floor Layout

15 Varying The Cell Volume Scaling Volume by Adding Shifts

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