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Alarmline Linear Heat Detection

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1 Alarmline Linear Heat Detection
Slide 1 - Linear Heat Detection Sales Overview Opening title slide This is a sales overview only, a technical training course is available. Training presentation 2010

2 What is Linear Heat Detection?
Temperature Related Risk Protection Data supplied by fire insurance companies indicates that most industrial fires are caused by Friction heat & sparks Overheating of equipment Spontaneous combustion Oil & oil fired equipment

3 What is Linear Heat Detection?
Cable-type Sensor “Point of Risk” Detection Method Detects Heat From Fire Last stage of fire Typically used where smoke, flame or other detectors are not an option

4 Linear Heat detection products
Alarmline digital: Fixed temperature detector. Alarmline Analogue: Averaging heat detector Slide 4 - What is Linear Heat Detection? Bullet 1 - Continuous detection over the full length of the cable Unaffected by extremes in temperature (-65oC to 238oC) Suitable for internal and external applications Provides an easy solution for awkward risks: - Cable trays - Conveyer belts - Thatched roofs - Historic buildings - Car parks etc. Bullet 2 - Analogue cable has 4 cores and will provide detection of hot spots or changes in temperature over the whole cable length. The alarm is operated by the average resistance of the cable i.e. overall resistance of the cable length in an Alarm condition is the same whether the whole cable reaches its alarm temperature or a short section of the cable reaches a higher temperature i.e. a hot spot. Bullet 3 - Digital cable has two cores and provides fixed temperature detection over a wide range of temperatures selected by the cable type.

5 Alarmline digital cable
Two core cable Insulation designed to melt at a specific temperature When cable melts two inner cores short circuit. Monitoring equipment detects the short circuit and activates its alarm sequence The section of cable that has melted must be replaced to return the cable to its normal state

6 Alarmline Digital Cable range
H8040N Black nylon outer sheath Max Ambient temperature 45oC Alarm temperature 63-70oC (Nominal 67oC) Suitable for internal and external applications Slide 20 - Alarmline Digital cables 5 different temperature selections. Bullet Also available with a nylon over sheath providing chemical protection, can be used externally. Cable colours: Red/green degrees centigrade Red/black degrees centigrade Black degrees centigrade Red degrees centigrade White degrees centigrade

7 Alarmline Digital Cable range
H8045N Red/black polythene braid with black nylon outer sheath Max Ambient temperature 45oC Alarm temperature 79-95oC (Nominal 87oC) Suitable for internal and external applications

8 Alarmline Digital Cable range
H8028 Black PVC outer sheath Max Ambient temperature 70oC Alarm temperature oC (Nominal 105oC) Suitable for internal and external applications. Excluding areas contaminated by chemical agents.

9 Alarmline Digital Cable range
H8069N Red PVC outer sheath Max Ambient temperature 105oC Alarm temperature oC (Nominal 183oC) Suitable for internal and external applications Not suitable where exposed to long periods of direct sunlight

10 Alarmline Digital Cable range
H9650N White Fluoropolymer outer sheath Max Ambient temperature 200oC Alarm temperature oC (Nominal 240oC) Suitable for internal and external applications where high ambient temperatures or protection against chemical agents is required

11 Alarmline Digital Cable Construction
Conductor Tinned copper covered steel Insulation Temperature sensitive thermoplastic or Fluoropolymer Jacket PVC, Nylon or Fluoropolymer

12 Monitoring Alarmline Digital cable
Any monitored input capable of monitoring a switch operation Conventional detection zone Sirius II conventional panel FireBeta XT or XT+ Addressable zone monitor interface or switch monitor interface Apollo ZMU or SMU Hochiki CHQ-SZM, CHQ-DIM, CHQ-Z or CHQ-SIM

13 Connecting Alarmline digital cable to a monitored input
Detection zone or switch monitoring circuit + - Interposing cable Alarm resistor End of Line monitoring resistor Alarmline Digital sensor cable

14 Addressable vs. Conventional
ZONE A ZONE B ZONE C MP To Conventional Panel To Additional Zones LHS Hard-Wired System

15 Addressable vs. Conventional
ZONE A ZONE B ZONE C Loop interface Loop interface Loop interface LHS Addressable loop Addressable loop MCP MCP MCP Addressable System

16 Alarmline Analogue Cable
Multi-conductor cable containing insulators whose resistance varies proportionately to changes in temperature Re-settable provided temperature does not exceed burn-off point of PVC coating Flexible alarm level adjusted via controller Allows testing without damaging cable

17 Alarmline Analogue Cable range
Standard blue (K82017) Non-corrosive atmospheres Mechanical damage unlikely Nylon extruded (K82021) Chemical protection Bronze braided (K82078) Mechanical protection Stainless Steel braided over nylon extruded cable (K98166) Mechanical and Chemical protection Slide 11 - Alarmline Analogue LHD cables Bullet 1 - Interior applications where cable is unlikely to be subjected to extreme conditions or mechanical damage. Bullet 2 - For applications where resistance against chemicals is required, or external applications providing protection against the elements. Bullet 3 - Applications where mechanical protection is required, escalators, conveyor belts etc. Bullet 4 - Applications which require mechanical and chemical protection generally offshore applications. Note: Addition of the braidings and extrusions does not affect the performance of the cable.

18 AlarmLine Analogue cable construction
4 conductor 0-46 mm dia copper cable Two conductors for heat sensing Two enameled conductors for continuity Twisted at 30 turns per foot to cancel potentially high voltage inductance Continuity monitoring Resistance (Temperature sensing) Continuity monitoring IMPORTANT! Always ensure the varnish coating is removed from the Orange and Red wires before termination.

19 Monitoring Alarmline Analogue cable
Requires purpose built interface LHD4 Controller 2 wire connection Fire and Fault relay (energised) Fire and Fault relay (de-energised) LWM-1 Controller

20 Alarmline LHD 4 Controller
Polycarbonate enclosure IP55 LED status indications Test switch Alarm level adjusted via moveable link Open circuit and closed circuit fault monitoring Allows quick system adjustments without cable or hardware change Maximum 1000m detection cable Can only be reset by removing the power

21 Alarmline LHD4 internal connections
Power supply output 24v output to power additional controllers Remote Fire LED output 24vdc output Fault contact terminals Used to provide fault monitoring when powered from a conventional detection circuit Sensor cable terminals 3 - Orange wire 4 - White wire 5 - Red wire 6 - Blue wire Important! Always remove varnish coating from Orange and Red wires before terminating Relay outputs Rated 2 30vdc Fire relay – Common, N/O, N/C terminals Fault relay - Common. N/O, N/C terminals Energised or de- energised options Supply terminals Supply voltage 8 to 30vdc Current rating: Without relays QI – 180µA AI – 70mA With relays QI – 20mA AI – 85mA

22 Interfacing LHD4 to a two wire detection zone
LHD controllers are powered direct from the zone Maximum three control units powered from a single zone

23 Alarmline Analogue - Conventional system
Standard 2 core cable Kidde Control Panel Junction Box 2 Wire Interface Module Hazard AlarmLine Sensor Standard 4 core cable Max (1,000 m)

24 Alarmline Analogue – Addressable fire system
Smoke Det Heat Det MCP MCP Addressable Loop ~1000 Meters Max 127 Loop devices Loop I/F Loop I/F Loop I/F LHD LHD LHD AlarmLine Analogue Sensor 24v PSU 240vac

25 Alarmline Analogue - Nomogram
Calculates alarm link setting based on Max ambient temp or Specific Alarm temp Calculates ‘HOT SPOT’ temp Calculates maximum possible alarm temperature for a fixed cable length

26 How to set the Alarm thresholds
Use the Nomogram provided in the Alarmline Analogue manual Step 1 - Select the length of cable i.e.100m (D) Step 2 - Select the Max Ambient Temperature where an alarm must not be given (B) 45oC Step 3 - Draw a line through the two points continuing through the switch setting line (A) Step 4 - Set the controller to link position 6 The above provides us with a configuration of: Max Ambient temperature 45oC Alarm temperature 57oC

27 How to calculate a ‘HOT SPOT’ temperature
A ‘HOT SPOT’ is where only a small section of the cable length is subjected to heat. This section will have to reach a higher temperature before an alarm is activated To calculate the hot spot draw a line from the switch setting across to the hot spot length Example 10 meter length = Alarm temp 84oC 1 meter length = Alarm temp 120oC

28 Using the Nomogram as a design tool
The Nomogram can provide assistance in determining zone sizes for larger areas If we draw a line from the cable length column across to our maximum link setting we can determine the maximum possible ambient temperature for that cable length If the calculated max ambient temp is below the actual ambient temp then it may be necessary to reduce the system into smaller cable lengths Example: Cable length 1000m gives a maximum possible ambient for the cable of 41oC and maximum alarm temp 48oC Cable length 500m gives a maximum possible ambient for the cable of 48oC and maximum alarm temp 62oC

29 Alarmline LWM-1 Controller
Approved to EN54 Part 5 when used with K82017, K82021 and K98166 Maximum cable length 300m Can be configured for fixed temperature (Max Alarm) or rate of rise (Diff Alarm) LED status indications Internal pushbutton controls Test (Fault) Test (Alarm) Reset Relay outputs Diff Alarm Max Alarm Remote reset facility Requires 24vdc supply, Max current 25mA ABS enclosure, IP65

30 LWM-1 Controller - Internal controls
Configuration switches 4 DIL switches used for configuring the controller to the application RESET Momentary pushbutton performs a fault condition soft reset when pressed for a minimum of 2 secs TEST – Fire Momentary pushbutton simulates an alarm condition when pressed for a minimum of 2 secs TEST – Fault Momentary pushbutton simulates a short circuit cable fault when pressed for a minimum of 2 secs

31 Alarmline LWM-1 Configuration switches
Diff and Max alarm combined In the ‘ON’ position if either the Max- or Diff-Alarm is triggered both alarm relays will be activated. The corresponding alarm-LEDs will be activated on their individual alarms. Default position is ‘ON’ Isolate In the ‘ON’ position this prevents the alarm relays from activating in an alarm condition. The Fault relay will operate and the Fault LED will illuminate constantly DIFF TIME The ‘DIFF TIME’ is the time window for rate of rise detection. The shorter the time interval the less sensitive the system response is. MAX ALARM The MAX ALARM switch sets the fixed alarm temperature value. This value is set using the Nomogram. DIFF ALARM The DIFF ALARM switch changes the temperature range for a rate of rise alarm. The higher the value chosen the higher the possible temperature

32 DIFF TIME and DIFF Alarm settings
LWM-1-System can be configured to operate as a heat detector of the classes A1, A2, B and C. The adjustments are given depending on sensitivity class and the length of the installed sensor cable. Classification DIFF TIME switch setting DIFF ALARM switch setting Comments A1 5 Standard blue cable only 4 Nylon coated cable only A2 8 B 9 C 6 13

33 Application specific – Sensitivity settings
DIFF TIME Switch setting DIFF ALARM Sensitivity class Underground Installation (no road tunnels) 5 4 8 A1 (Blue cable only) A1 (Nylon cable only) A2 Installation on concrete ceilings and other non-heat conducting materials above ground, not exposed to direct solar radiation 6 9 13 B C Installation on insulated metal ceiling or metal container not exposed to direct solar radiation Installation on un-insulated metal ceiling or if exposed to direct solar radiation Road tunnel

34 Configuring MAX ALARM setting
The MAX ALARM setting is calculated using the Nomogram. A 100m length of cable to give a fixed alarm temperature of 55oC would be set switch setting 8. A 1 metre HOT SPOT on switch setting 8 would alarm at 115oC MAX ALARM switch setting Max ambient temp oC Specified alarm temp oC Cable length (m)

35 Alarmline Linear Heat Detection
Installation and commissioning

36 Installation recommendations Alarmline cable
Installation of the cable will depend greatly upon the application Cable should be supported every metre 1 Clip either side of a bend Minimum bend radius Digital cable 50mm (Cold store 100mm) Analogue cable 10mm (Cold store store 100mm) Interposing cable Analogue LHD4 – 2Km Max LWM-1 – 500m Max When using metal clips cable must be insulated from the clip using a neoprene sleeve

37 Standard fixing clip types
Channel bracket Pipe bracket ‘T’ Clip Edge clip ‘V’ Clip ‘L’ bracket Distance piece

38 Jointing and terminating Analogue cable
K82024 In-line Jointing kit K82023 End of line termination kit

39 Installation in intrinsically safe areas
Suitable for use in Class 1, Div 1, Groups A, B, C, D classified areas Detection cable must be wired through IS barriers before connecting to the control unit Approved IS barriers Analogue cable MTL7761ac, 2 x barriers per cable Digital cable MTL5061, 1 x barrier per cable Ex approved junction boxes must be used when terminating and joining cables.

40 Commissioning Alarmline Digital system
Visual examination Add an extra piece of sensor cable to the end of the installed sensor cable to assist with testing Apply sufficient heat to trigger an alarm condition Heat oven or heat gun can be used Simulate an open circuit fault by disconnecting one core of the sensor cable In hazardous areas alarm can be simulated by placing a short circuit across the sensor cable Record the results

41 Commissioning of Alarmline Analogue cable
Visual examination of sensor cable Check wiring connections Check alarm settings using Nomogram Simulate alarm and fault using test switch Simulate open and circuit fault on sensor cable Apply heat to a 1 metre section of the cable using the heat oven and ensure the system alarms at the correct temperature (check Nomogram) Record the results

42 Fault finding digital cable
Control panel indicates sensor cable fault Check wiring connections Ensure correct value end of line monitoring resistor is fitted Control panel indicates sensor cable fire Ensure fire condition does not exist Check the cable for damage i.e. short circuit Check alarm resistor is located correctly in the circuit Check end of line resistor is correct value Cable activated but panel displays fault not fire Check alarm resistor is in circuit Check cable isn’t damaged i.e. open circuit Cable open circuit but no fault on panel Check end of line is correctly located at end of sensor cable

43 Fault finding Alarmline Analogue system – LHD4
LHD4 unit indicates fault Check the sensor cable connections Check the sensor cable for damage Check that varnish has been removed from the orange and red cores at both ends of the sensor cable Check alarm link setting Heat applied to sensor cable but alarm not activated Check cable for damage Ensure sufficient heat applied LHD4 showing no faults but fault indicated at main fire panel Check whether fault relay is energised or de-energised version and check fault relay wiring LHD4 showing no fire but fire indicated at main fire panel Check wiring of fire relay

44 Fault finding Alarmline Analogue system – LWM-1
LWM-1 indicates fault Check the sensor cable connections Check the sensor cable for damage Check that varnish has been removed from the orange and red cores at both ends of the sensor cable Check Max Alarm switch Check Isolate switch Check external reset wiring and monitoring resistor Heat applied to sensor cable but alarm not activated Check alarm switch settings Check cable for damage Ensure sufficient heat applied LHD4 showing no faults but fault indicated at main fire panel Check fault relay wiring LHD4 showing no fire but fire indicated at main fire panel Check fire relay wiring

45 Alarmline Linear Heat detection
Design and application guidelines

46 Advantages of Alarmline Linear Heat Detection
Unaffected by environmental conditions Installation at point of risk No maintenance required Suitable for hazardous areas

47 Protection of cable trays and risers
Cable installed close to risk to detect a cable overheat A single cable can cover a cable tray 600m wide Cable positioned max 200mm above cable tray Sensor cable run underneath lowest cable tray to detect rubbish fires ‘V’ clips, L brackets distance pieces may be required

48 Escalator protection Main risk is overheat due to friction, or build up of rubbish under escalator Protects drive motor, roller bearings, dust collection trays and truss rollers Recommended analogue cable with bronze or stainless steel braiding Edge clips are generally most suitable

49 Conveyor belts Main risks overheat on bearings due to friction
Cable installed close to point of risk If possible consider cable above and below the conveyor To provide best coverage cable should be run down both sides of conveyor Recommended bronze or stainless steel braided analogue cable Edge clips likely most suitable

50 (of specified temperature)
Road tunnels 10 2 . 5 Main risk vehicle fire Consider splitting tunnel into smaller detection zones Sensor cables run down both sides of tunnel, consider sensor cable down centre of tunnel To Control Panel Junction Box Detection Cable (of specified temperature) ‘T’ Clips likely most suitable Consider Nylon coated sensor cable for environmental protection

51 Car parks Risk vehicle fire Consider size of detection zones
Consider spacing of cable runs Cable fixed to ceiling ‘T’ Clips likely most suitable Control Interface Unit (Analogue) Junction Box (Digital) 9m typical

52 Storage areas – general area protection
Sensor cable at high level Consider sensor cable sensitivity Fixing clips possibly ‘T’ or edge clips Same design limitations as point type heat detectors Maximum spacing between cable runs 10.3m Maximum installation height 9m

53 Storage area in-rack protection
Improves the response time of the system Where highly flammable or high value equipment is stored Ensure cable positioned where it won’t be damaged Edge clips possibly most suitable Consider running cable at various levels

54 Floating Roof Storage Tanks
Main risk overheat due to friction, fuel fire Consider possible hazardous environment Sensor cable installed around rim seal Fixing arrangement will depend upon rim seal design Requires cable reeler Ex junction boxes Consider detection around bund areas also Nylon coated sensor cable

55 Floating roof tank schematic

56 Other applications Boilers Control cubicles Engine bay protection
Silos and driers Thatched roofs Paint spray booths Rolling stock Transformers And many more


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