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Published byMartin Wiggins Modified over 9 years ago
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Frankfurt (Germany), 6-9 June 2011 SINGH– US – Session 1 – 0952 Dry-type Transformer for Pole Mounted Application
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Frankfurt (Germany), 6-9 June 2011 ABB dry-type transformers Market and technology leader, providing three complementing technologies from 60 kVA to 63 MVA up to 72.5 kV and with on-load tap changer More than 35 years experience Proprietary technology and R&D departments RESIBLOC ® Vacuum cast coil Open wound
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Frankfurt (Germany), 6-9 June 2011 Our value proposition – Dry Transformers Safety – reliability – low losses Safety for people and property - no fire hazard or explosion risk Hundred thousand-fold proven Intrinsically environmental-safe New high-tech product line for ultra-efficient dry-type transformers: “EcoDry” New 72.5 kV voltage class dry-type transformer for ultimate safety New IP00 pole mount dry-type transformer PoleDry for avoiding soil contamination and copper theft -
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Frankfurt (Germany), 6-9 June 2011 Dry pole mount transformer The motivation for the development Risks for oil leakage, theft and related soil contamination Not attractive for copper theft Safety for people and environment Suitable for water and environment protection areas Compact transformer, with comparable dimension and weight as oil-filled Pole mounts
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Frankfurt (Germany), 6-9 June 2011 Dry-type IP00 pole mount 100kVA / 15 kV VCC coils, realized with cycloaliphatic epoxy for outdoor applications Solid insulation between HV and LV Integrated bushings and off-load taps Stacked core with corrosion protection Used advanced simulation tools to realize dielectric design Integrated bushings mould design Advanced dielectric simulations
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Frankfurt (Germany), 6-9 June 2011 Testing- Routine Dielectric Results Dimensions (LxWxH): mm 1200 x 613 x 1198 Lightning impulse/ AC 95kV Passed AC Withstand 38kV Passed Sound power level53 dB(A) PD-level (@ 130% nominal voltage) <10 pC (after pre-stressing to 200%) Temperature rise+45°C (25°C ambient) NEW !
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Frankfurt (Germany), 6-9 June 2011 Core corrosion resistance All structural steel part are made of stainless steel or Aluminum with no welding joint. 1000 hrs. of corrosion test for magnetic steel (stacked core samples) Standards used DY991 and DY2101 Stacked core samples after 1000hrs. of salt fog testing (a) reference, uncoated sample (b) successful, coated sample. (a) (b)
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Frankfurt (Germany), 6-9 June 2011 Testing- Accelerated Aging- Salt fog Chamber Test Voltage [U/Uo, kVrms] [Uo=8.7 kVrms] Total Ageing Time [Hours] 1.03160 1.5378 1.8303
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Frankfurt (Germany), 6-9 June 2011 Testing- Outdoor- KIPTS The installation is placed around 30 m from the Atlantic Ocean in Western Cape of South Africa Almost one year of energized PoleDry transformer confirmed robustness of materials and design Energized Dry Pole mount transformer in South Africa
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Frankfurt (Germany), 6-9 June 2011 Conclusions Dry-type transformer for pole mount application without enclosure Increases safety and avoids oil or copper theft Complies with IEC 60076-11 Solid insulation between HV and LV, cycloaliphatic outdoor epoxy Corrosion resistant coating for core Dielectric simulations confirm the internal and external design Lab and outdoor testing show superior performance under extreme environments 3D-drawing showing single pole installation (from HV side) of PoleDry with HV- Delta connection.
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