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Enterprise Resource Planning
Wisnu Cahyono Wenbin Li Erica Price Jurlian Sitanggang April 25, 2007
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Overview Introduction Suppliers of ERP Implementation of ERP
Case Studies
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ERP Evolution The Evolution of ERP Systems: A Historical Perspective, 2002
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What is ERP? ERP is a packaged business software system that enables a company to manage the efficient and effective use of resources (materials, human resources, finance, etc.) by providing a total, integrated solution for the organization’s information-processing needs. Fiona Fui-Hoon Nah et al, “Critical factors for successful implementation of enterprise systems” Business Process Management Journal, 2001
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Before ERP Implementation
Marketing and Sales Financial Management Human Resource Management Operations Management Customer Relationship Management (CRM) Supply Chain Management (SCM) Suppliers Distributors Customers Individualized Business Systems with no Central Database!!! Not Efficient!! Witten Bentley Dittman, System Analysis and Design Methods, 6th, McGraw-Hill, 2004
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After ERP Implementation
The Evolution of ERP Systems: A Historical Perspective, 2002
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Data Flow Before / After ERP Application
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ERP Modules mySAP ERP Demos
and
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Typical Benefits of an ERP System
Reductions: Inventory: ≥ 20% Material Cost: ≥ 5% Labor Cost: ≥ 10% Improvements Customer Service and Sales: ≥ 10% Accounting Control (Reducing the days of outstanding receivables): ≥ 18% Balance Sheet: Inventory Reduction and Accounts Receivable Income Statement: Inventory Reduction, Material Cost Reduction, Labor Cost Reduction and Increased Sales Based on Studies that surveyed manufacturers about the impact of ERP systems on firm performance. For all industries and company size Maximizing Your ERP System, Scott Hamilton, 2002
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Advantages of an ERP System
These are the benefits that an industry standard ERP system may bring to an organization The Evolution of ERP Systems: A Historical Perspective, 2002
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Potential Pitfalls of ERP Implementation
No executive sponsor Becomes a centralized implementation in 1 department when it is really needs to be adapted by all departments No full-time project manager Lack of training for employees Proper research of vendors before selection of ERP package Lack of Budget – need to consider software, consultants, employee training and upgrade costs Lack of thorough documentation when implementing the system Concentrating more on re-engineering than Process Enhancement Web Poll survey conducted by Panorama Consulting Group, n~50, conducted on 11/7/06 Weekly Poll Results, Eric Kimberling, Panorama Consulting Group, 11/7/06 and The Top 8 Pitfalls of ERP Implementation and How to Avoid Them, Paul Nation, eSG enterprise Solution Group
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Disadvantages of an ERP System
The Evolution of ERP Systems: A Historical Perspective, 2002
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Market Share of Packaged Application
ERP Software Market grew to $25.4 Billion in 2005!!!
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ERP Market Share Within the Industries
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Overview Suppliers of ERP Introduction Implementation of ERP
Case Studies
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ERP Software Market grew to $25.4 Billion in 2005!!!
Top 5 Revenue Share ERP Software Market grew to $25.4 Billion in 2005!!! Source: AMR Research, 2006
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Pilot Software SPL (Nov. 2006) Siebel (June 2006) Retek Inc
Intention to buy Retek Inc. SPL (Nov. 2006) Hyperion Tangosol Lodestar Siebel (June 2006) Retek Inc (Apr.6, 2005 ) Peoplesoft (Jan 7, 2005)
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Systems Applications and Products in Data Processing
Founded in 1972 Based in Waldorf, Germany US Corporate Headquarters in Newtown Square, PA 39,300 employees in over 50 countries Supports more than 38,000 customers, with over 121,000 installations in more than 120 countries and 31 languages (over 12 million daily users) From small business to global enterprise (To-date: 65% of SAP customers are small & midsize companies) Revenue 2006 = € 9,402 million (+10%) ~ $ 12.2 Billion Net Income 2006 = € 1,871 million (+25%) ~ $ 2.4 Billion ,
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Products SAP Business Suite (CRM, ERP, SCM, PLM, SRM)
SAP All-in-One (Mid-size company) SAP Business One (over 10,000 small businesses) Duet Provides access to SAP business processes and data via Microsoft Office SAP xApps Composite Applications Major business strategy of today: SAP Acquires Pilot Software (OLAP) on Feb 2007 To target mid-market companies to expand their market share All-in-One features integrated CRM, BI and analytics, and a redesigned user interface. IBM and SAP announce the expansion of their partnership to reach midsize companies in Europe and Asia-Pacific (Apr 23, 2007) ,
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World Headquarters in Redwood Shores, CA 55,000+ employees
Founded in 1977 World Headquarters in Redwood Shores, CA 55,000+ employees Used in 98 of the Fortune 100 companies First software company to develop and deploy 100 percent internet-enabled enterprise software across its entire product line Revenue 2006 = $14.38 billion (+21.87%) Net Income 2006 = $3.38 billion (+17.15%)
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Products Oracle e-Business Suite (business applications for the enterprise) JD Edwards World (IBM iSeries platform, small businesses) JD Edwards Enterprise One (medium-end) PeopleSoft Enterprise (high-end) Retek Inc. - SCM (Apr.6, 2005, controls 92.8 percent of Retek shares) Siebel – CRM Solution (4,000 customers) Major business strategy of today: Project Fusion (merged suite, 2008) With strategic acquisitions, Oracle strengthens its product offerings, accelerates innovation, meets customer demand more rapidly, and expands partner opportunity. Hyperion - producer of business-intelligence software Tangosol Inc. - Memory Data Grid Leader: perform real time data analytics, grid based in-memory computations and high performance transactions LODESTAR Corporation - a provider of meter data management and energy solutions for the utilities industry (Oracle's 29th buy in less than 3 years). , , (Siebel) , (Lodestar) (Hyperion) ,
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Other Vendors : - Microsoft Dynamics (mid-large company)
- Retail Management System (small and mid-sized retailers) : Industry tailored application (small-mid co) : Distribution and Logistics (start up – large co) : Industry solution (mid market) : Industry, control and transportation (high-end) : Manufacturers (mid market) , , , ,
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Overview Implementation of ERP Introduction Suppliers of ERP
Case Studies
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Cost and Time of ERP Implementation
Average Cost: $9.1 million Average Time: at least 1 year Average Usage: % of ERP available functionality Cost Allocation Survey of 107 separate ERP applications
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Performance of ERP Implementation
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Four–Phase Model of ERP Implementation
Critical Success Factors for ERP Implementation Four–Phase Model of ERP Implementation developed by Markus and Tanis in 1999 Chartering: Decision define business case and solution constraints Project: Getting system and end users up and running Shakedown: Stabilizing, eliminating “bugs”, getting to normal operation. Onward and Upward: System maintenance, users support, system upgrading and extension. Critical Success Factors for Enterprise Resource Planning Implementation and Upgrade, Journal of Computer Information Systems, 2006, Fiona Fui-Hoon Nah and Santiago Delgado
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Survey in utility industry and non-profit organization
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Survey of 500 Separate ERP Implementations
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Business Drivers for ERP Implementation
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Software Selection for ERP Implementation
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Main Methods used in ERP Implementation
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Challenges and Responses of ERP Implementation
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Performance Improvement with ERP Implementation
Laggard(30%): ERP implementations that are significantly behind the average ---poor performance Average(50%): ERP implementations that represent the average or normal---average performance Best in Class(20%): ERP implementations that are superior to the industry normal---top performance
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Expected and Actual ROI with ERP Implementation
Laggard(30%): ERP implementations that are significantly behind the average ---poor performance Average(50%): ERP implementations that represent the average or normal---average performance Best in Class(20%): ERP implementations that are superior to the industry normal---top performance
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Overview Case Studies Introduction Suppliers of ERP
Implementation of ERP Case Studies
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FoxMeyer Drug Co. Case 1 – FoxMeyer Drugs FoxMeyer Drugs was the nation’s fourth largest Wholesale Distributor of Drugs and Beauty aids, based in Dallas Has 23 distribution centers Major Product: Wholesale distribution of drugs & beauty aids Customers/serves: Drugs stores, Chains, hospitals, care facilities Revenue (1995): $ 5 Billions => 1996 Sold for just$ 80 Millions The VP of IT Department report to COO Source: Gray, Paul, Manager’s Guide to Making Decisions about Information Systems, 1st, John Wiley & Sons, 2006
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Case 1 : FoxMeyer Drugs Why they want to implement ERP?
FoxMeyer Drug Co. Case 1 : FoxMeyer Drugs Why they want to implement ERP? FoxMeyer expected high growth in drug sales To increase efficiency Their Unisys computer systems were reaching the end of their life and the vendor was discontinuing support. FoxMeyer expected the project to save $ 40 M annually (Promised benefits). Source: Gray, Paul, Manager’s Guide to Making Decisions about Information Systems, 1st, John Wiley & Sons, 2006
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Case 1 : FoxMeyer Drugs Project Scope, Time, & Cost
FoxMeyer Drug Co. Case 1 : FoxMeyer Drugs Project Scope, Time, & Cost Project: The Delta III Project scope: ERP R/III Edition & Warehouse Automation System Time & budget estimation: - 18 Months - 15 Millions Actual project delivery date & cost: - 24 Months - Over 100 Millions Source: Gray, Paul, Manager’s Guide to Making Decisions about Information Systems, 1st, John Wiley & Sons, 2006
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Case 1 : FoxMeyer Drugs Suppliers/Vendors
FoxMeyer Drug Co. Case 1 : FoxMeyer Drugs Suppliers/Vendors SAP: Provide ERP Version R/3 Project Pinnacle: Provide Warehouse Automation System Anderson Consulting: Perform Integration Source: Source: Judy E. Scott, The University of Texas at Austin
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Case 1 : FoxMeyer Drugs Which ERP Function Module are Applied?
FoxMeyer Drug Co. Case 1 : FoxMeyer Drugs Which ERP Function Module are Applied? SAP R/3 Edition: Financials and Controlling (FICO) Human Resources (HR) Materials Management (MM) Sales and Distribution (SD) Source: Judy E. Scott, The University of Texas at Austin
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Case 1 : FoxMeyer Drugs ERP Implementation
FoxMeyer Drug Co. Case 1 : FoxMeyer Drugs ERP Implementation Source: delivery.acm.org
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Case 1 : FoxMeyer Drugs Why this project is a failure?
FoxMeyer Drug Co. Case 1 : FoxMeyer Drugs Why this project is a failure? The customers less commitment The scope of the project was risky FoxMeyer was over expectations The new system initially could only process 100,000 orders/night compared to 420,000 orders with the previous system FoxMeyer management did not feel it knew enough to cope with the Consultant and the Vendors FoxMeyer did not have the necessary skill in house The project spin out of control Source: Gray, Paul, Manager’s Guide to Making Decisions about Information Systems, 1st, John Wiley & Sons, 2006
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Case 1 : FoxMeyer Drugs Lessons Learned
FoxMeyer Drug Co. Case 1 : FoxMeyer Drugs Lessons Learned Respond to environmental and strategic changes at more tactical (project) levels Recognize the importance of organizational culture; foster an open culture and encourage open communication Take a realistic view of the role technology can play in supporting your firm’s strategy; engage in a strategy of “small wins” to leverage knowledge gained Manage the project; employ a strong project leader and well defined methodology. Source: April 2002/vol. 45 No. 4 Communications of the ACM
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Case 2 – Schnucks Founded in St. Louis in 1939
Major Departments: Groceries, Bakery Goods, Florist, and Pharmacy Has more than 100 stores in Missouri, Illinois, Indiana, Wisconsin, Tennessee, Mississippi and Iowa 2006 Revenues – 2.4 Billion IT department has 90 people About 30 of the 90 are developers Mark Zimmerman is the VP of IT and he reports to the President of the company, Todd Schnuck .
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Case 2: Schnucks Why they needed ERP
Needed to upgrade their system to be Y2K ready and wanted to have a relational database (UNIX) to get off the mainframe system. Benefit: Provided single point of data entry for all of their financial information. Business Drivers: Standardization of processes and linking of operations Implemented PeopleSoft Financial (general ledger, fixed assets, AR, AP) – Financial Module of ERP Selected between Oracle and PeopleSoft Decision factors: ease of use and meeting IT needs PeopleSoft provided better ease of modification and had slightly better cost Project started in fall of 1998 and completed in October 1999 on time. Budget Estimate had 2 components – Purchase price of the software and the consultants
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Case 2: Schnucks Implementation of the Financial Module
Used a combination of PeopleSoft software, consultants and in-house personnel to implement the system Critical success factors used: Top Management Support Minimum Customization Focused on Training for Employees Used a full-time Project Manager Critical success factors not used: Sufficient prior ERP knowledge – underestimated budget and staff needed Cross-functional team for implementation Accurate documentation of implementation – need this for upgrades, especially if staff if lost
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Case 2: Schnucks Improvements/Disappointments
Biggest Improvements Provided more timely and accurate financial status and analysis with no wait for IT Provided a new technology for IT to learn and was easier to use Better access to data, query capacity and learned controls and provided Y2K compliance Biggest Disappointments On-going costs for software Underestimated the needs and costs for the infrastructure of the new software Not enough expertise at the time of implementation Need more training resources
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Case 2: Schnucks Changes from Implementation
Before ERP Implementation All financial data was running off a mainframe system (Legacy) Not Y2K Compliant Financial Status and Analysis was timely for executives to complete because of poor access to data IT had little knowledge of ERP systems After ERP Implementation All financial data came from a relational database (UNIX) System was Y2K Compliant Financial Status and Analysis was more efficient and accurate for executives because they had access to the data w/o IT’s help IT gained experience in Oracle technology
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Case 2: Schnucks Our Lessons Learned
Be aware of the on-going costs of an ERP system Take the time to research vendors, analyze your needs and understand ERP systems before starting implementation Keep accurate documentation during implementation to be used for upgrades Have sufficient staff before implementation of the system
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Case 3 – PT. PLN (Persero) PT. PLN is the Indonesian state-owned electricity company. Has 25 regional units across all the 32 provinces in Indonesia 2005 Revenues – Rp 76,5 Trillion ( ~ US$ 8 Billion ) IT department in Head-office has 45 people The Deputy Director of IT Strategy reports to the Director of Marketing & Customer Service Source of case information: Poedji Wisaksono HR Information System Manager in the Head office and he reports to the Deputy Director of Human Resource Development System. One of the change agents for ERP Implementation in the company
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( Why implement ERP? )
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Case 3: PT. PLN Project Scope and Schedule
Vendor selection in February April 2005 Project started in May 2005 Go Live: Finance Module: April ‘06 & July ‘06 Material Module: April ‘06 & July ‘06 Human Resource Module: December ‘05, April ‘06 & July ’06 ERP Budget IT budget for the development of the ERP system is US$ 25 million. in which, $ 15.4 Million was allocated to 4 Pilot Project Units: ----- Head Office ----- Bali Distribution Unit ----- Jakarta Distribution Unit ----- Load Control Center (P3B) Unit
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Case 3: PT. PLN Software Selection
Vendor selection: February April 2005 Accenture (Consultant) SAP (Application) HP (Hardware) Oracle (Database) Reason of Software Selection: Functionality Total Cost of Ownership Ease & Speed of Implementation Best Practice
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Case 3: PT. PLN - ERP Application
PLN - IT System Management Functional / Operational All Employees ERP Back Office Finance Module Material Module HR Module ESS (Employee Self-Service) SEM / BW (Strategic Enterprise Management / Business Warehouse) Direct information and services for employees - Financial Management Report - Material Management Report - HR Management Report
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Case 3: PT. PLN Method Used
Deploying through consultant agency After ERP Go-Live: Has a Helpdesk of 7 persons in Head Office User Support Has a developer team of 30 persons preparing for the Onward and Upward phase: System maintenance, system upgrading and extension
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Four–Phase Model of ERP Implementation
Case 3: PT. PLN Critical Success Factors Four–Phase Model of ERP Implementation developed by Markus and Tanis in 1999 Shakedown: Stabilizing, eliminating “bugs”, getting to normal operation. Employees were not completely ready for the new system Not enough expertise at the time of implementation Need more training resources Still needs to implement both legacy and new system for Finance and Human Resources Change management Critical Success Factors for Enterprise Resource Planning Implementation and Upgrade, Journal of Computer Information Systems, 2006, Fiona Fui-Hoon Nah and Santiago Delgado
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Case 3: PT. PLN Challenges
Customization Related Challenges Training Little flexibility in adapting to business processes Lengthy or incomplete integrations Responses to challenges: Aligning software capabilities to business processes Use external consultants Wrap existing applications with web services 360 degree assessment
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Case 3: PT. PLN Changes from Implementation
Before ERP Implementation Data are not standardized Data input redundancy Uses several applications for reporting After ERP Implementation (Still in the verge of implementing ERP) In the transition period: Still uses both ERP and legacy applications Better access to data Acquiring new technology Reduced FTE (Full Time Equivalent) Increase ITO (Inventory Turn over) Reduced Inventory Level (more control on inventory) Cuts transactions and administration works
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ACCENTURE HUMAN CAPITAL DEVELOPMENT FRAMEWORK
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Case 3: PT. PLN Lessons learned
Replacing the legacy system cannot be done after the implementation of the pilot project Extensive training for employees Management Support is needed Changing application needed data cleansing Development of the Human Capital
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Case Comparisons Case 1 – FoxMeyer Drugs (1993) Case 2 – Schnucks
(1999) Case 3 – PLN (2006) Revenue ~ $ 5 Billion ~ $ 2.4 Billion ~ $ 8 Billion Reason for ERP Increase the sales Increase the efficiency Replaced legacy system Increase profit To become Y2K compliant and replace legacy systems - Have a controlled and standardized environment - Implementing adopted Best Practices - Get a better operation and control mechanism Time 24 months ~ 1 year 18 months Vendor SAP PeopleSoft Project Cost Over $100 million Unknown $15.4 million Modules Warehouse Automation Financial Human Resources Material Methods used - ERP Vendor and consultant - ERP consultant Class Failure Average Outcomes COO Resign $ 34 M charge for inventory and order mix-ups Bankruptcy Sues Anderson Consultant Sues SAP Became Y2K compliant Financials became more timely and accurate – faster analysis IT gained new technology knowledge Pilot project in 4 units Potential outcome : - Reduced FTE (Full Time Equivalent) - Increase ITO (Inventory Turn over) - Reduced Inventory Level FoxMeyer Drug Co.
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Future of ERP Systems
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Future Goals of ERP There is a movement toward a global ERP system, which is a key factor shaping the future of ERP Companies want to have fewer and fewer ERP systems running – meaning eventually they only want to open one application to get any information they need. There is a shift toward creativity around product strategies rather than the current products
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Questions???
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