1. Cost Effective Reliability Solutions Ceramic and Metallic Entrained Epoxy Coatings Representative Name: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2. Company History
1994: Created by Glassflake International, Rezorect was invented as a product line of Epoxy based ceramic and metallic entrained putties used as a Reliability Solution.
2007: Glassflake International merger with Corrocoat.
: Corrocoat tested the properties of the Rezorect products formulations so as to improve upon those properties.
2013: Rezorect Manufacturer’s Representatives program is born to provide direct service to customers all over the North America.
Created in 1994 by the former owner and chemist behind Glassflake International, Rezorect was designed to meet the needs of plants who wish to provide quick, cost effective solutions that can be applied by plant personell.
Fast forward to 2007, the owner of Glassflake International retired and sold his company to then competitor, Corrocoat.
Last year, Corrocoat’ s R&D team of chemists verified the stated properties of Rezorect and Corrocoat USA re-designed the marketing.
This year, we are proud to announce our Manufacturer’s Representative program, which will allow us to develop relationships with customers all over North America.

3. The Reliability Dilemma - With Respect to Corrosion / Abrasion
“Get the maximum life
out of each asset!”...but:
Don’t spend too much money,
Use your own people,
By the way, Production rates are increasing; and…
Don’t be wrong!

4. The Reliability Dilemma - With Respect to Corrosion / Abrasion
Vertical Pump Impeller – 8” diameter
New Impeller: $3,000
Uncoated: +/- 1 year (Replace)
Rezorect: $1,000
Coated: +/- 2 Years (Repair)
Comparative ROI: 600%

5. What is Value?
Why do we so often make the easy decision to replace?

6. Value Offering Engineering Inspection & Support Supply Specification
Manufacture
Supply
Inspection & Support
Specification

7. Operating Environment Evaluation System
Operating Environment defines the Corrosion Rate; Chemistry, Heat, Substrate, etc.
The Properties of the barrier coating must resist the operating environment; temp., chemical, abrasion resistance, flexibility, etc.
The Components of the coating system chosen define the properties therein; resin, fillers, etc.
Choose the best solution that has the components that resist the operating environment…but still meets your value hierarchy.

8. REPAIRS
DYNAMIC
PROTECTS
MACHINEABLE
STRENGTH
SOLUTION

9. Rezorect 122: Brushable Ceramic
Features - Benefits
High gloss, smooth finish reduces friction thereby increasing pump efficiency by as much as 10%.
Can be applied on it’s own or as a topcoat to Ceramic Wearing Compound
Easily mixed and applied
100% solids = 0 VOC’s

10. Fluid Efficiency = Energy Savings

11. Fluid Efficiency
Performance Data on 24 inch split case pump, annual savings $42,000 / year.

12. Rezorect 125: Ceramic Wearing Compound
Features - Benefits
Trowel Applied, highly abrasion resistant
Specifically sized ceramic particles and silicon carbide
Used to line slurry / raw feed WW pump volutes, particle transfer chutes, mix tanks, centrifuge housings and ideal for rubber repair

13. Rezorect 134: Mighty Metal
Features - Benefits
Specifically designed for repairing metal parts subjected to high shock loads or extreme pressures
Machinable
Non-sag, non-shrink properties allow > ¼” hold up on vertical surfaces
Ideal for repairing shafts

14. Rezorect 154: Steel Putty Features - Benefits
Designed to repair and rebuild steel parts and equipment
Easy to use, minimizing down time
Machinable
Cost effective

15. Rezorect 142: Quickset Steel Putty
Features - Benefits
Sets up in 5 minutes
Ideal for repairs that need to be implemented quickly for immediate return to production
Machinable
Cost effective

16. Paper plant Application vaccum pump coating
Wear and cavity
Rejected vacuum pump

17. After Abrasive Blasting

18. After Application PRODUCT USEd FOR THIS APPLICATION:
REZORECT STEEL PUTTY, MIGHTY METAL AND BRUSHABLE CERAMIC

19. Paper plant – Water Pump

20. Material used Cosmospoxy Steel Bond, Cosmospoxy Brushable ceramic
Application
Material used Cosmospoxy Steel Bond, Cosmospoxy Brushable ceramic

21. Slurry Pipe
Wear surface

22. After Application

23. Transformer Leakage Arresting
Oil leakage
Oil leakage

24. Repair with Rezorect 154 – Quick Set Steel Putty
Leakage arrested

25. Insulation repair & coating
Broken part of insulator

26. After Repair
REPAIR AREA

27. More Rezorect Products
Stainless Steel Putty
Aluminum Putty
Submarine Putty
High Temp, Chemical Resistant Putty
Concrete Patch / Iso Polymer Concrete
Epoxy Adhesives

28. Corrocoat Glassflake Reinforced Polymer Solutions
Polyester Glassflake Coatings – +30 Year Life
Vinyl Ester Glassflake Linings – Resistant to Chemicals, pH 1-14
Surface Tolerant Epoxy Coatings
Acid / Caustic Resistant Concrete Coatings

29. Aluminum Chloride Baghouse
AlCl was reacting with dew and rainwater to form Hydrochloric Acid, which corroded the steel in 5 days.
Corrocoat USA selected Polyglass VE to coat the externals and added Polyglass VE Veilcoat to provide a friction reducing surface on the internals.

30. Coal Fired Power Plant – Demineralization Sump Lining
Internal lining and concrete repair of 50’ x 15’ x 29’ deep Neutralization Sump
Lining required to be resistant to 90% H2SO4 and NaOH

31. Kaolin-Sand Slurry Grinder Tank and Blades
60% Solids Slurry mixture of sand and Kaolin; blades spin at 1400 rpm; our system replaced rubber due to increased life cycle, more cost-effective repairability and more reliabile PM method as we used three different colors so as to indicate the rate of wear for future mainteance linings.

32. Acid / Caustic Secondary Containment and Trench Lining

33. Any Questions?
CONTACT US
If you have any questions or would like further information, please contact us using the details below.
Corrocoat / Rezorect c/o Glassflake International, Inc Greenland Road Jacksonville, FL 32258
T. +1 (904) F. +1 (904)
MR Contact Information: