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Industrial Flow Meters deltaflow Pitot tube deltaflow – flowmetering for gas, steam and liquids
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deltaflow Industrial Flow Meters Flow metering for gas, steam and liquids Pitot Tube deltaflow
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deltaflow Industrial Flow Meters Differential pressure principle (1) Product -> Measurement Principle (1) Features Advantages Kundennutzen Examples
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Industrial Flow Meters deltaflow Product -> Measurement Principle (2) Features Advantages Kundennutzen Examples Differential pressure principle (2)
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deltaflow Industrial Flow Meters Field of Applications -> Flow measuring for gas, steam and liquids Chemical Industry Petrochemical Industry Power Plants (e.g. Steam) Wastewater Plants (e.g. Biogas, compressed air) Food Industry (supply side) Product -> Field of Applications Features Advantages Kundennutzen Examples
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deltaflow Industrial Flow Meters 8mm dp-tapings Advantage: insensitivity to dust Capillary free construction Advantages: free back flow of condenses (gases, steam) back flow of gases into the pipe (liquids) No error due to capillary effects deltaflow is tested for dirty, aggressive and condensing gases by the TÜV (technical inspection authority) Bayern/Sachsen Robust construction Product Features -> Robust Advantages Benefits Examples -> fit for rough conditions
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deltaflow Industrial Flow Meters Media Gases Steam Liquids Diameter 1–25mm Type DF8 20-100mm Type DF12 65-2000 mm Type DF25 1.5-15 m Type DF44 Pressure 0 to 690 bar Temperature -270 to >1000°C Product Features -> Wide Range of Applications Advantages Benefits Examples Wide Range of Applications
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deltaflow Industrial Flow Meters Product Features -> Integrated p&T measurement Advantages Benefits Examples Integrated p&T measurement (optional) -> Calculation of Energy quantities (Heat Transfer) -> Gas Compensation
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deltaflow Industrial Flow Meters For steam, liquid and gas Profile 1.4828, Hastelloy or Haynes Alloy … According to PED standard, all certificates, heat treatment, x-ray available Product Features -> deltaflow for High pressure (1) Advantages Benefits Examples Applicable for high pressure applications (1)
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deltaflow Industrial Flow Meters P91 design until e.g. 300bar 580°C 10 Cr Mo 9 10 250 bar 520°C 15Mo3 e.g. 150bar 510°C Product Features -> deltaflow for High pressure (2) Advantages Benefits Examples Applicable for high pressure applications (2)
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deltaflow Industrial Flow Meters Less pressure loss - high energy savings orifice deltaflow a venturi Less pressure loss Product Features Advantages -> Less pressure Loss Benefits Examples
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deltaflow Industrial Flow Meters Drilling installation hole 5 min Welding in flange stud 20 min Mounting deltaflow 10 min Mounting manifold 5 min Mounting dp transmitter 10 min Wiring 10 min Ready in 60 min ! Low mounting times and costs (-90%) Product Features Advantages -> Reduced Mounting Times Benefits Examples
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deltaflow Industrial Flow Meters Shorter inlet requirements (1) -> less expenses for tubing deltaflow can already be mounted after 7D Product Features Advantages -> Applicable with Inlet ways Benefits Examples
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deltaflow Industrial Flow Meters Most common inlet troubles can be eliminated through test bed reproducibility tables Product Features Advantages -> Allows Short Inlet ways Benefits Examples Shorter inlet requirements (2)
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deltaflow Industrial Flow Meters Research co-operation with the University of Erlangen Product Features Advantages -> Flow optimised deltaflow profile Benefits Examples Flow optimised profile (1)
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deltaflow Industrial Flow Meters Product Features Advantages -> defined break-off point, no drift Kundennutzen Examples Flow optimised profile (2) -> defined break-off point, no drift High Flow VelocityLow Flow Velocity Resistance Factor depends on velocity ->Drift! Traditional profiles (e.g. round shaped):
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deltaflow Industrial Flow Meters Smooth impact Speed-up curve Sharp edges The medium passes the smooth impact zone and speeds up 3 times it‘s velocity to the sharp edges. Result: defined separation point, constant resistance factor Result: accuracy 0,4% for Re>8000, drift-free, tested by PtB Product Features Advantages -> defined break-off point, no drift Benefits Examples Flow optimised profile (3) -> defined break-off point, no drift
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deltaflow Industrial Flow Meters 1. welding 2. milling 3. grinding Result: tolerance up to 1mm +/- 0,5mm (a production tolerance of just 1mm with an internal diameter of 100mm can cause a measurement error of 5% ) Product Features Advantages -> low production tolerances (1) Benefits Examples Patented Manufacturing Process (1) -> Low production tolerances
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deltaflow Industrial Flow Meters -> The width of the probe is well defined by the precision rolling of the profile -> deltaflow is robot welded in the uncritical speed up curves tolerance: < 0,05mm! Product Features Advantages -> low production tolerances (2) Kundennutzen Examples Patented Manufacturing Process (2) -> Low production tolerances
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deltaflow Industrial Flow Meters Model DF10 / DF12 Product Features Advantages -> Flexible Configuration Benefits Examples Low flow Integrated temperature sensor possible Reduction/widening up to 4 x nominal diameter possible Averaging pitot tube inside
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deltaflow Industrial Flow Meters Product Features Advantages -> Flexible Configuration Benefits Examples General purpose averaging pitot tube “deltaflow” Flexible configurations Universal connections (no condensing pots needed) Model DF25
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deltaflow Industrial Flow Meters Product Features Advantages -> Flexible Configuration Benefits Examples YFEDF25 – process connections weld-in stud with DIN/ANSI flange weld-in stud (max PN40) Quicklock with chain (max PN16) - retractable Quicklock with spindle (max PN100) - retractable
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deltaflow Industrial Flow Meters Product Features Advantages -> Flexible Configuration Benefits Examples YFEDF25 – process connections -½” NPT femaleoval flanges DIN EN 61518 ball valve R ½” shut off valve welding ends, SS oval flanges on ball valve three way manifold on oval flanges
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deltaflow Industrial Flow Meters Integrated temperature- and pressure measurement long maintenance intervals low pressure loss reduced installation time (up to 90%) Flexible Configuration low acquisition costs deltaflow: Advantages Product Features Advantages -> Overview Benefits Examples
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deltaflow Industrial Flow Meters Orifice 180 bar/a 550°C 38 kg/s DN 250 diameter ratio: 0.75 dp: 28,10 kPa pressure loss: 11,86 kPa deltaflow 180 bar/a 550°C 38 kg/s DN 250 dp: 10,37 kPa pressure loss: 0.84 kPa Product Features Advantages Benefits ->Less Power Loss (1) Examples Customer Benefits (1) -> Less Pressure Loss
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deltaflow Industrial Flow Meters Orifice 38kg/s x 11,86 kPa 53,48 kg/m3 Power loss: 8,43 kW Power loss = flow : density x pressure loss density: 53,48 kg/m3 deltaflow 38kg/s x 0,84 kPa 53,48 kg/m3 Power loss: 0.60 kW Product Features Advantages Benefits ->Less Power Loss (2) Examples Customer Benefits (2) -> Less Power Loss
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deltaflow Industrial Flow Meters Orifice Annual energy spending: 8,43 kW x 5000h = 42150 kWh deltaflow Annual energy spending: 0,84 kW x 5000h = 4200 kWh average annual energy savings: 37950 kWh + Less stress on power generation units + Reduced charges of environmental impact Product Features Advantages Benefits ->Less Power Loss (3) Examples Customer Benefits (3) -> Higher Energy Savings
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deltaflow Industrial Flow Meters Example 1: Product Features Advantages Benefits Examples -> Energy Powerplant deltaflow for steam with integrated p&T measurement
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deltaflow Industrial Flow Meters Example 1: Powerplant deltaflow for steam material P91 Pressure 285 bar/ü Temperature 565 °C Product Features Advantages Benefits Examples -> Energy
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deltaflow Industrial Flow Meters Combustion gas DF25FF tested by the TÜV: HCl, H2SO4, Particles, 100% Humidity, 80°C Product Features Advantages Benefits Examples -> Chemistry
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deltaflow Industrial Flow Meters Under Pressure deltaflow for natural gas PN320, 100% Humidity, protection box, Ex Product Features Advantages Benefits Examples -> Oil & Gas
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deltaflow Industrial Flow Meters Chemistry deltaflow for process gas, Bayer AG, Hastelloy C4, 180°C, HCl, Ex Product Features Advantages Benefits Examples -> Highly aggrassive Media
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deltaflow Industrial Flow Meters Emission Monitoring deltaflow for chimney, including. P, T, dp and flowcom in protection box Product Features Advantages Benefits Examples -> Emission Monitoring
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deltaflow Industrial Flow Meters Municipalities deltaflow for hot water, bi-directional, splitting range Heat transfer measurement Product Features Advantages Benefits Examples -> Municipalities
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deltaflow Industrial Flow Meters Waste Water Plants deltaflow for Biogas Product Features Advantages Benefits Examples -> Waste Water
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deltaflow Industrial Flow Meters Car manufacturers (and others) deltaflow for compressed air, integrated p&T-measurement, Daimler-Chrysler Product Features Advantages Benefits Examples -> Car makers
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deltaflow Industrial Flow Meters Oil & Gas Industry deltaflow for natural gas, PN160, integrated p- and T- measurement, protection box, ex Product Features Advantages Benefits Examples -> Oil & Gas
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deltaflow Industrial Flow Meters DF25 Quick-lock Product Features Advantages Benefits Examples -> Oil & Gas
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deltaflow Industrial Flow Meters Geothermal Power Plant (near Munich) 2 crossed deltaflows in spool piece (calibrated) Product Features Advantages Benefits Examples -> Oil & Gas
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deltaflow Industrial Flow Meters Carinox S.A deltaflow DF50 + air purging LSP Product Features Advantages Benefits Examples -> Oil & Gas
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