1. Manufacturing with metals

2. More Industry Classifications Process industries, e.g., chemicals, petroleum, basic metals, foods and beverages, power generation Discrete product (and part) industries, e.g., cars, aircraft, appliances, machinery, and their component parts

3. Classification of manufacturing processes Refer to previous year course materials.

4. Manufacturing processes Casting Molding Forming Machining Joining Rapid machining

5. Casting Centrifugal casting Continuous casting Die casting Evaporative-pattern casting Investment castingInvestment casting (lost wax casting)lost wax casting Permanent mold casting Resin casting Sand casting Shell molding Spray forming http://en.wikipedia.org/wiki/List_of_manufacturing_processes

6. Powder metallurgy Sintering Hot isostatic pressing Metal injection molding Spray forming Plastics Injection Compression molding Transfer Extrusion Blow molding Dip molding Rotational molding Thermoforming Laminating Shrink fitting Shrink wrapping Molding

7. Forming Forging Smith Hammer forge Drop forge RollingRolling (Thick plate and sheet metal) Cold rolling Hot rolling Extrusion Impact extrusion Pressing Embossing Stretch forming Blanking Drawing (manufacturing) Deep drawing Bending Shearing Piercing Trimming Shaving Notching Perforating Nibbling Dinking operation Lancing Cutoff Stamping Metal Progressive Coining Straight shearing Slitting

8. Machining Mills Grist mill Hammer mill Ball mill Buhrstone mill Disc mill Saw mill Steel mill Blast furnace Smelting Refining Reduction mill Annealing Pickling Passivate Coating Milling Turning Lathe Facing Boring Spinning Knurling Cutoff (parting) Drilling Reaming Countersinking Tapping Sawing Broaching Shaping Planing Abrasive jet machining Water jet cutting Abrasive belt HoningHoning (Sharpening)Sharpening Electro-chemical grinding

9. Machining FinishingFinishing & industrial finishingindustrial finishing Abrasive blastingAbrasive blasting (sand blasting) Buffing Burnishing Electroplating Electropolishing Magnetic field-assisted finishing Etching Linishing Mass finishing TumblingTumbling (barrel finishing) Spindle finishing Vibratory finishing Plating Polishing Superfinishing Wire brushing Routing Hobbing Ultrasonic machining Electrical discharge Electron beam machining Electrochemical machining Chemical Photochemical Laser cutting Laser drilling Grinding Gashing Biomachining

10. Joining Welding Arc Manual metal Gas metal Gas tungsten Submerged Plasma arc Carbon arc Atomic hydrogen Plasma-MIG Oxyfuel gas OxyOxy-acetylene gasacetylene Methylacetylene propadieneMethylacetylene propadiene (MAPP) Air-acetylene Oxyhydrogen Pressure gas Resistance Butt welding Shot welding Spot welding Welding Projection welding Seam Upset welding Percussion (manufacturing) Solid state welding Ultrasonic Explosive Diffusion Friction welding Electron beam welding Laser welding Thermite Induction Others Friction welding Heated metal plate Hot-air-welding

11. Joining Brazing Soldering Sintering Adhesive bondingAdhesive bonding (incomplete) Thermo-settingThermo-setting and thermoplasticthermoplastic Epoxy Modified epoxy Phenolics Polyurethane Adhesive alloys Miscellaneous other powders, liquids, solids, and tapes FasteningFastening wood and metal Nailing Screwing NutNut and boltsbolts Riveting Clinching Pining Stitching Stapling Press fitting

12. Rapid manufacturing Stereolithography Selective laser sintering Fused deposition modeling Three dimensional printing Laminated object manufacturing Laser engineered net shaping

13. Important processes Processes that are important for this course and lab Casting: Sand casting Molding: Injection molding Forming: working with sheet metals (bending, notching, cutting) Machining: Turning, milling, lathe, drilling, sawing, buffing, grinding, planning Joining: Arc welding, oxy acetylene welding, spot welding, soldering, adhesive, fastening Rapid manufacturing: Rapid prototyping machine that is available in the lab. Casting: Sand casting Molding: Injection molding Forming: working with sheet metals (bending, notching, cutting) Machining: Turning, milling, lathe, drilling, sawing, buffing, grinding, planning Joining: Arc welding, oxy acetylene welding, spot welding, soldering, adhesive, fastening Rapid manufacturing: Rapid prototyping machine that is available in the lab. Refer to the previous year course materials available in the website