Intelligent Power Solutions

Intelligent Power Solutions
Smart Water for Smart Cities Workshop 2:00pm Tuesday May 20, 2014 Presented by Mike Drescher

What are Intelligent Power Solutions? Why is this important to Me? What are the advantages? How do we accomplish this? Switch Gear Motor Control Centers

TODAY “My Power Distribution System does it’s job to deliver Safe Power throughout my facilities and processes.” “I require all installations of Switch Gear to include a main metering section so I can see the power usage and also use the meter to examine additional information if there is a cause to troubleshoot. They should be capable of being networked, but we never hooked them up.” Does this sound familiar ?

Today “Everything in my MCC is wired back to the PLC to run my processes. Except the Powerlogic power meter. We run our plant and pumps based on the PLC program. I do not know if effeciency or overall asset utilization are concerns for how the program is setup, besides how would we measure the requirements of the individual loads without adding a whole bunch of additional equipment and cost?” Are your thoughts like these?

1. Process Availability Benefits of the : Complete Protection
Intelligent Power Systems Deliver 1. Process Availability Benefits of the : Complete Protection Intelligent components provide advanced diagnostics Advanced Monitor Know Why, When and How often, not just What Informed Control Automate decisions for critical processes, increase quality Predictive Maintenance (Tesys T) Asset management strategy - repair focused to reliability focused Know that your people and processes are always productive and safe. [CLICK] Informed Control (DO NOT READ) Automate your process with informed decisions. You can get protection information and Internal and External Data with an iMCC, as well as monitoring data and data storage. This can be done at the device level or supervisory level, remotely or local. [CLICK] Predictive Maintenance moves you from a Repair focused asset management strategy to a reliability-focused plan. You now have Actionable intelligence – there is now a correlation of downtime event with the time of day, machine operator, or equipment set-up procedure. Shift from Preventative Maintenance, done per a schedule not a need, to Predictive Maintenance, based on a feedback loop, that reduces unnecessary downtime, saves on equipment costs, maintenance time and overall cost, for the life of your process. Predictive maintenance allows you to efficiently schedule maintenance shutdowns and increase performance or “speed” of the operation or process Let’s look at a very simple example of preventative maintenance that we have all experienced. [CLICK for oil can], changing your oil. Every 3000 miles or 3 months whether you need it or not. But [CLICK for oil can dissolve and dashboard appear] a shift to predictive maintenance is now possible with today’s technology, same thing with an iMCC. [CLICK to remove dashboard] READ - Know that your people and processes are always productive and safe. [CLICK]

2. Equipment Flexibility
Intelligent Power Systems Deliver 2. Equipment Flexibility Simple reliable pieces make complex productive systems Complete Offer Power distribution, power monitoring, motor control, automation Incorporated Functionality Fewer components, less wiring, more compact, less maintenance Common Devices with Expanded Capabilities and Functionality. Software Advantage Hardware trade-off Enterprise Integration Commissioning, Automation, SCADA Now let’s look at the value of Equipment flexibility [CLICK] Schneider Electric iMCC integrates Schneider Electric Circuit Breakers, Drives, Starters, Power Meters, Circuit Monitors, Automation, and HMI devices. Standard components allow you to standardized your knowledge base yet provides you flexibility of our full communications offer including CANopen, DeviceNet, Ethernet (which we will refer to as Modbus over Ethernet TCP), Modbus, and PROFIBUS communication protocols. [CLICK] Fewer components means less wiring and a more compact solution requiring less maintenance. Intelligent device functionality can replace auxiliary devices such as ammeters, voltmeters, Ground Fault, Time Meters, control relays, Push buttons, and Pilot Lights [CLICK] Not only can intelligent devices internally offer more functionality, they often achieve this by replacing hardware with software functionality. This internal capability can perform the same functionality as a PLC and reduce or eliminate the need for large, expensive PLCs and associated HMI devices and software. [CLICK] with Enterprise Integration, many tools exist to integrate intelligent components into your enterprise. Commissioning HMI devices, PowerSuite software, your PLC SCADA system, programming Function Blocks and Web Pages [CLICK]

3. Energy Management Make the most of your Energy.
Intelligent Power Systems Deliver 3. Energy Management Make the most of your Energy. Energy Efficiency (passive) versus Energy Management (active) Reporting Compliance Legislation, Tax, Reporting, Rebates, Incentives, Social Pressure Device-Level Metering Line, Process, Batch, Customer level information Power Quality Motor Optimization - PF, Over/Under voltage, Over/Under load, Phase imbalance Energy Management is a culture change top to bottom, enterprise wide and beyond, internal entities like - production, purchasing, accounting, and externally as with - suppliers, customers, and even our home life. [CLICK] Energy Efficiency versus energy management. Energy Efficiency is typically a passive approach versus energy management which is an active approach. [CLICK] Energy management may be driven by various Compliance agents like Legislation, Taxes, Rebates, Incentives, and even social Pressure [CLICK] Utility metering is not good enough anymore, for Energy management your customers need Device, Line, Process, Batch, and Customer level information for Process and Maintenance Scheduling [CLICK] Motor Load information is only half the equation, incoming power information and quality must also be monitored. To optimize motor Voltage you need to know - Power Quality and Power factor, as well Over/Under voltage, Over/Under load, and Phase voltage imbalance which can all be available with iMCC device level metering. Device level metering can also aid in Energy Efficiency Audit and Motor In-service analyzers. [CLICK]

4. Remote Operation Control access to your system
Intelligent Power Systems Deliver 4. Remote Operation Monitor and control your system safely and efficiently anywhere. Electrical Safety Separation of people and equipment Operational Efficiency Simplify large complex process with concentrated information Isolation Accessibility Equipment location versus resource locations Security Control access to your system Remote Operability allows you to efficiently monitor and control any operation from one safe secure location. [CLICK] Electrical Safety not only provides you with asset protection but people protection as well, it keeps the worker out of a unit The safest Equipment is with the covers on and the doors closed. This allows you the option to monitor and control your process from a door display, laptop, or control room [CLICK] Give your control room full operational control of your process. This allows you to diagnose and trouble shoot issues before deploying workers. It also allows you to run a larger process with fewer people, more efficiently. [CLICK] Where is your equipment located? Consider the location, distance, path, hazards, traffic, and harsh environment between your workers and the equipment. [CLICK] And finally what about Security? What is your facility and process security today? Any opportunity? Risks? No front control access, locked rooms and check points are all considerations. [CLICK]

5. Customer Site Integration
Intelligent Power Systems Deliver 5. Customer Site Integration Assure equipment is right for your enterprise. Compact System Intelligent integration of power, automation and communication Certified Solution Manufacturer tested, labeled, and documented Turn Key Installation Simplify customer connections, commissioning and troubleshooting Efficient Maintenance Depending on a number of parameters the total cost of intelligence and automation integrated in the Equipment may be less versus everything separated. [CLICK] Factory assembled integrated intelligent Equipment offers a more compact system than site installed separate components with the same functionality [CLICK] You get a Certified Solution which helps eliminate customer sets variables on installation and integration [CLICK] Integrated Equipment offers fewer customer connection points and fewer components to commission leading to reduced troubleshooting [CLICK] Factory assembled integrated intelligent Equipment offers a more compact, certified solution which will reduce on going maintenance and provide one location with fewer points to trouble shoot. [CLICK]

A Full Tool Kit of intelligent
Devices and Components Provide Network Connectivity & Access to Energy Information

MCC Fundamentals Single source for coordination of components
Less line side power wiring than separate controls Space-efficient packaging Optimum configuration flexibility Concentrate maintenance to a centralized area Fault containment Electrical component isolation The role of an MCC is to provide a compact, modular grouping for motor control, electrical distribution and automation components. [Click] Think of an MCC as a filing cabinet, with drawers or “buckets” full of combination starters, lighting contactors, feeder breakers, panelboards and other electrical distribution and control products. Historically, MCC units were electromechanical in nature, with basic functions that included a power switching device, short circuit and overload protection, local and remote starting, and controller state indication. Now, customers demand more active monitoring and control of their processes with advanced power electronic components like drives and soft starts. MCCs have long been popular in North America for several reasons. [CLICK] Electrical distribution and motor control equipment can be purchased as a pre-assembled, pre-tested system, usually at a less expensive installed cost when compared to separately mounted components. [CLICK] Inherent characteristics of the MCC makes it easier to install. [CLICK] Efficient packaging saves space [CLICK] Configuration flexibility is easy with an MCC pause…. now this is a big one [CLICK] Centralized maintenance, instead of distributed control around your facility everything can be located in one place [CLICK] motor control centers are designed for excellent fault containment [CLICK] and Excellent electrical component isolation [CLICK]

Intelligent Power Solutions are Motor Control Centers and components upgraded to include high speed communications to: Monitor status, condition and potentially energy usage of connected loads and components. Monitor overall power and energy. Provide information to aid maintenance and troubleshooting. Provide advanced control for connected devices simplifying and reducing control system components, reducing wiring and improving control and information.

Intelligent Model 6 MCC Components
Metering & Monitoring Motor Starters Network Cabling Intelligent Overload Relays Mains & Feeders For an intelligent MCC you need intelligent components. Here are some examples that shows the types of intelligent components that may be integrated into the MCC: PowerLogic Metering and Monitoring Components Mains and Feeder Circuit Breakers with Micrologic Trip Units Intelligent Overload relays Variable Frequency Drives with communication cards And PLC control Now let’s talk more about Schneider Electrics approach to cabling within the MCC AC Drives Automation SoftStarts

Traditional Field Wired System
MCC PLC or Remote I/O Drop Control Network Control Panel Let’s take a look at an example of a traditional field installation of a PLC control system. [CLICK] Historically, the automation I/O and wiring have been field installed. In this approach, a central PLC or I/O subsystem is located remotely from the MCC. A typical distance between the control panel and the MCC is 300 feet. In this example, The field wiring is routed to the pull-apart terminals in each unit. This wiring must be pulled through conduit or cable tray outside of the MCC. The field wiring must then be field tested for wiring and routing errors, and for correct device operations. Documentation must be provided and the field wiring must be labeled. Early MCCs were designed with an input/output (I/O) structure unique to the particular vendor. [CLICK] Often, these I/O systems were centrally located near the point of control and were field wired to the MCC either directly to individual units or to the master terminal compartment. This wiring could be expensive, limiting the amount of information and control points that economically could be incorporated. Often, only the run command for a given unit was connected to the control system. [CLICK] In this very real example lots of ‘stuff’ has to happen in the field. I’m sure there’s no problem there. A seamless installation and commissioning activity. What do you think? [CLICK] Stand alone control panel remotely located Typically PLC, PC, DCS, or Remote I/O Field wired to terminal blocks in MCC Field tested for correct device operation Field documentation and labeling

Hardwired I/O Centralized Full section I/O construction in each MCC
Factory inter-wired apart terminal blocks Factory tested for correct device operation Factory documented and labeled Realizing the limitations of the traditional installation, digital control system manufacturers evolved, introducing distributed I/O to reduce installation costs. Although the distributed I/O equipment cost more up front, the total installed cost was less because of reduced field wiring. Distributed control was a significant improvement, but it still tended to be vendor-specific, with significant variations among manufacturers in size, form factor, and functionality. MCC suppliers or system integrators often mounted distributed I/O directly into the MCC and pre-wired the I/O to the starter units. [CLICK] Unfortunately, where the wiring crossed shipping splits, the connections had to be broken, or the terminal blocks in each unit had to be spooled back into the I/O enclosure before shipment This is known as Centralized, Hardwired I/O [CLICK] for transition

Hardwired I/O Distributed Centralized
Control Network PLC or Remote I/O Drop Distributed I/O Unit located in each shipping split Factory interwiring within ship split No need to re-connect terminal blocks Factory tested for correct operation Communication connects I/O Units Centralized Full section I/O construction in each MCC Factory inter-wired apart terminal blocks Factory tested for correct device operation Factory documented and labeled Most issues in the field on distributed because on grounding issues. Grounds at different voltages. Different transformers…ground loops…end up isolating the grounds [CLCIK] Distributed I/O is installed in an MCC unit and factory wired to each starter. The MCC is then connected to the remote controller via one network connection. [CLICK] The units are located throughout the MCC, [CLICK] typically one per shipping split eliminating inter-wiring across shipping splits Each drop can be a stand-alone CPU or remote I/O drop. All I/O points are factory tested for correct device operation. Re-connection of pull apart terminal blocks are typically not required since the wiring for each I/O unit is contained within a shipping split. The communication cable is field routed to each automation unit. [CLICK] [CLICK] This is Distributed Hardwired I/O.

Hardwire vs. Network Control System Architecture
DCS PLC Amount and type of data desired Primarily digital data Few Drives, speed reference Skill Level Of Technicians Familiar construction and operation Common with other equipment Set up with dials and switches Network benefits Flexibility and Expandability of data Single network solution Multiple networks available Network parameter management on one cable Monitor analog data such as motor current Networks CANopen DeviceNet Modbus PROFIBUS Ethernet (Modbus TCP) Netwok info strats to become very cheap in comparison. Hardwire is a cost per wire. So why choose hardwired I/O in a centralized or distributed system? Existing control systems Digital data Not many VFDs The skill level of the people working with the equipment is always a consideration.

Trunk and Drop Fieldbus
Modbus & PROFIBUS Class 2 600V DeviceNet & CANopen Class 1 Cable Factory-molded Enclosed “Trunk and Drop” Expandable Unit mounted sections contain 6 drops Network Communication Barrier Optional for DeviceNet / CANopen Accessibility ODVA - Open DeviceNet Vendor Association Each trunk section consists of a 20" cable with ends terminating in male and female connectors, respectively. The trunk sections are located in the bottom horizontal wireway of each motor control center (MCC) section. Unused tee connectors are capped at the factory. A single tee junction resides at the bottom of every section, connecting the dropline to the trunk. A 36" “pigtail” cable connects the tee in the drop cable to the component located in the MCC unit. One end of the pigtail cable terminates in a micro-style connector for connection to the drop cable tee and the other end terminates in bare wire for connection to the device in the MCC unit. Effective isolation between the network cabling and high voltage/ current cabling in the MCC is accomplished by taking advantage of the industry-leading full-depth wireway of the Model 6 Motor Control Center. Additional isolation may be provided between the communication cabling and load cables routed in the vertical wireway by selecting an optional communication barrier. When selected, this optional barrier prevents mechanical damage of the communication cable when routing load cables inside the MCC. The barrier allows access to the communication cabling for configuration changes without removal of the barrier. By distributing the trunk cabling in the horizontal wireway at the bottom of the Model 6 Motor Control Center, significant isolation from the horizontal bus at the top of the MCC is maintained.

Ethernet (Modbus TCP) Cable Expandable Network Communication Barrier
Star topology Homerun to switch Expandable Limited by switch port count Network Communication Barrier Required Accessibility 600V cables is what we use. Cat 5 is our standard. The only devices the can use cat 6 is switches and routers. A star topology with home runs from each communicating device to an Ethernet switch mounted in the equipment is recommended due to the compartmental design of the MCC. Manual or protective disconnection of a unit removes all power to any communicating components, leaving a daisy chain or ring topology susceptible to loss of large sections of the network. Equipment ordered with Ethernet cabling and switches provide a connected, tested and documented system from the factory ready for one customer connection. Physical barriers in the vertical wireway are standard for each section providing physical separation and isolation between the Ethernet communication cable and power cables. We use a family of industrial-rated Ethernet switches that offers high reliability and increases network performance, flexibility and diagnostics. Ethernet switch units can be centralized or distributed within the MCC. Managed and unmanaged Ethernet switches are available.

Model 6 Intelligent Motor Control Center
Standard Motor Loads Standardize with a TeSys T in iMCC TeSys T is a world wide component launched in As stated earlier, this is the backbone of the Model 6 iMCC. Now let’s take a closer look at this component and how it is integrated into the MCC [CLICK]

Protection & Control Details
Control Power 24Vdc 100 – 240Vac Current Rating 0.4 – 8A 1.35 – 27A 5 – 100A Inputs & Outputs 6 inputs 4 outputs Ground CT PTC input Expansion Module 4 discrete inputs 3 Phase Voltage inputs (0~690VAC) Thermal Overload Trip Curve Inverse Thermal class Current dependent Current, Frequency Long start, Jam Over current, Under current Current unbalance Phase Loss, Phase Reversal Ground fault (internal or external) Temperature PTC, PT100 / NTC analogue Voltage and Power Monitoring Voltage unbalance Over voltage, Under voltage Load shedding, Auto Restart Process Overload / Underload Power kW, Power Factor The controller monitors current, ground-current and motor temperature sensor parameters. When the controller is connected to an expansion module, it also monitors voltage and power measurement functions. This is very critical aspect of the component with no space penalty for adding this additional functionality. The controller uses these parameters in protection functions to detect fault and warning conditions. The controller’s response to fault and warning conditions is fixed for the predefined operating modes. You can configure these motor protection functions to detect the existence of undesirable operating conditions that, if not resolved, can cause motor and equipment damage. All motor protection functions include fault detection, and most protection functions also include warning detection. The controller also uses these measurements to perform protection, control, monitoring, and logic functions. The controller provides measurement, metering, and monitoring in support of the current, temperature and ground fault protection functions. Integrated CT give the component a Current range up to 100A in which motor leads can be Looped for adapting the current. More loops increase the accuracy External CT can Expand the current range to 810A. The Controller accept 5A and 1A secondary signal from external CT

Protection & Control Overview
CosPhi is power factor Here is a quick summary of some of the many projection and control functions As mentioned previously [CLICK] When the controller is connected to an expansion module, it also monitors voltage and power measurement functions.

Voltage Expansion Module
Additional Motor Protection Over / Under Voltage Over / Under Power Factor Over / Under Power Load shedding Auto Restart Voltage phase imbalance, lost and reversal Additional Inputs 4 discrete inputs (externally powered, isolated) Input Power supply (24 VDC or VAC 50/60Hz) 3 Phase Voltage inputs (0~690VAC) Powered by Motor Management Controller The TeSys T provides measurement, metering and monitoring in support of the current, temperature and ground fault protection functions. When connected to an expansion module, the TeSys T also provides voltage and power measurement functions. The expansion module can be remotely mounted or assembled side-by-side and is powered by the TeSys T. The expansion module extends the functionality of the TeSys T by providing voltage monitoring and additional input terminals: 3 phase voltage inputs 4 additional discrete logic inputs This extended functionality provides voltage phase imbalance, lost and reversed phases which are common reasons for motor fatigue and failure.

Control Operator Unit Functions Use Configure parameters
Display selected values Local Control Monitor Alarms Use Commissioning Operation The system uses the TeSys T Control Operator Unit HMI with a liquid crystal display and contextual navigation keys. This is a remote operator terminal that enables the configuration, monitoring and control of the controller, as part of the overall TeSys T Motor Management System. The device has been specially developed to act as the Human Machine Interface or (HMI) of the controller, and is internally powered by the controller. The HMI can be used to: configure parameters for the controller, display information about the LTM R controller configuration and operation, monitor detected faults and warnings detected by the controller, control the motor locally using the local control interface. The controller can be configured using the HMI or a PC configured with PowerSuite software. PowerSuite™ is an application that enables you to configure and commission the controller from a PC. You can use PowerSuite™ to download a pre-configured set of parameters to the controller. When a PC running PowerSuite™ is connected to the HMI (through the RJ45 port on the front face of the unit), the HMI acts as a transceiver, and enables PowerSuite™ to control the controller via the HMI. There are 2 ways to use the HMI: as a fixed device, flush mounted in a panel and continuously connected to one controller, as shown on the screen, or as a portable HMI device, used from time to time to set and monitor several controllers.

PowerSuite Configuration Software
Functions Configure parameters Monitor Alarms Display real-time values Use Commissioning Operation Storage and Transfer PowerSuite software is a Microsoft Windows-based program which provides an intuitive graphical user interface for the TeSys T. This software can be used in standalone mode, to edit configuration files for the TeSys T and you can save the edited files to your choice of media, including your PC’s hard drive, or to a CD. When connected to the HMI port of the controller or expansion module, this software can be used to manage the configuration file of the controller or monitor and maintain the operation of the controller and expansion module installation.

TeSys T: Motor Management System
Native protocol connectivity X X Ethernet TCP/IP Voltage & I/O functions PC with PowerSuite Remote control and monitoring Control Unit Operator The TeSys® T Motor Management System offers protection, control, and monitoring capabilities for single-phase and 3-phase AC induction motors. The system is flexible and modular and can be configured to meet the needs of applications in industry. The system is designed to meet the needs for integrated protections systems with open communications and global architecture. More accurate sensors and solid-state full motor protection ensures better utilization of the motor. Complete monitoring functions enable analysis of motor operating conditions and faster reaction to prevent system downtime. The system offers diagnostic and statistics functions and configurable warnings and faults, allowing better prediction of component maintenance, and provides data to continuously improve the entire system. The 2 main hardware components of the system are the controller and the voltage expansion module. The system can be configured and controlled using a Human Machine Interface (HMI)) device, a PC with PowerSuite™ software, or remotely over the network using a PLC. As you can see the product is capable of communicating over a number of protocols Components such as external motor load current transformers and ground current transformers add additional range to the system. For up to 810A External CT Ground CT Hearth Leakage protection

Fast Device Replacement (FDR)
Allows replacement without re-configuration Server automatically stores IP address and operating parameters Server automatically configures the replacement TeSys T with IP addressing and operating parameters. Central Servers Premium, Quantum, M340, M580 PLC’s /PAC’s With the Ethernet version of the TeSys T, Faulty Device Replacement service allows the controller to be replaced with a very limited number of tools without the use of software or HMI devices to reconfigure the replaced product. If a product needs to be replaced, install the new TeSys T, set the new device ID to match the old device ID via the front face rotary dials and wait about 30s for the new product to be configured automatically by the server. This feature works with Schneider Electric PLCs: Quantum, Premium and M340. This great feature will help bring down your maintenance costs. The FDR service employs a central server to store both the IP addressing parameters and the operating parameters for a controller. When a failed TeSys T is replaced, the server automatically configures the replacement device with the same IP addressing and operating parameters as the failed one.

iPMCC One network technology for the plant
Detailed Energy Data from iPMCC Allows for individual intelligent load control of the plants largest consumers. Central monitoring desplay magelis touch screen, etc. One network technology for the plant Devices directly accessible from the Engineering station Embedded web pages are used to build flexible local HMI station with full device information

Web Server - Ethernet Finally, the great thing about TeSys T is the support of web technology. The Ethernet version of TeSys T has a built in web server which can provide you with basic diagnostics data. This service can be used with a simple Internet Browser supporting Java. This unique feature will again help ease your maintenance costs. Additionally, dedicated display hardware is NOT required, which further adds to cost savings.

PowerPactTM with MicrologicTM Molded Case Circuit Breakers Direct Access to Energy Information in Gear and MCC’s Please note there are helpful presenter notes throughout this presentation to aid your customer interaction. If you have suggestions to improve this sales tool, please contact Tara Canfield

PowerPact with Micrologic Circuit Breakers Direct Access to Energy Management
New-generation circuit breakers with industry leading performance, measurements and protection Smart: A meter in every breaker Safe: Combine safety and performance Simple: Easy to select, install, and use Increased energy availability This year (2011), Schneider Electric will be introducing the full offer of PowerPact with Micrologic molded case circuit breakers that allow you to gain direct access to your energy management. This device combines protection functions and metering functions in each compact circuit breaker from 15 – 3000 amps. By providing a meter in every breaker and combining the trusted reliability of the PowerPact and Micrologic brands in this simple offer, PowerPact with Micrologic is a Smart, Safe, and Simple choice for your energy management programs. Can help balance your power expansion Safety and Protection Energy measurement and control

Square D by Schneider Electric LV Electronic circuit breakers
PowerPact H, J, and L with Micrologic Circuit breaker and automatic switch Fixed or draw-out New NEW Frame PowerPact R 240 to 3000 A PowerPact H & J 15 to 250 A Masterpact 800 to 6000 A Discuss how new product fits into existing product line. We now have electronic protection and consistent metering functionality from 15 A to 6000 A This product is available as a component for our OEM partners in August, 2011. Integration projects for Square D by Schneider Electric low voltage gear are underway including Switchboards, I-line panelboards, Motor control centers, and busway. Equipment with these circuit breakers will be available for order 1Q 2012. PowerPact P 100 to 1200 A PowerPact L 70 to 600 A

PowerPactTM with MicrologicTM Circuit Breakers Direct Access to Energy Management
Cost-effective metering circuit breakers allow users to monitor, analyze, and adjust energy consumption throughout facilities Reduce Energy Consumption: Identify large consumers Optimize Energy Costs: Manage consumption peaks and avoid penalties Improve energy Availability: Identify overloaded equipment or power reserves and communicate Integrating protection and metering in each circuit breaker provides a cost-effective solution to monitor the entire electrical distribution system – from the incoming source to individual loads. With remote monitoring, through power monitoring software programs or web browsers, or with local monitoring through the circuit breaker displays, users can monitor, analyze and adjust energy consumption throughout their facility.

System Flexibility Adjustable protection settings shapes profile of trip curve to fit each load Zone selective interlocking allows coordination of short-time and ground fault Easily modified configurations and functionality for changing customer needs By integrating electronic technology into the trip units, the protection settings are adjustable for greater system flexibility. Additionally Zone Selective Interlocking capabilities are built-in The same modular approach known in our PowerPact circuit breakers applies to the new designs as well. Easily modified at the factory or in the field for changing application needs The display can actually view the trip curve

PowerPact H, J, and L with Micrologic flexible and efficient
LV circuit breaker ( 600 V) Fixed, I-line, draw-out or plug-in 3 frames, 6 ratings H-frame: 60/100/150 A: 3P J-frame: 250 A: 3P L-frame: 250/400/600 A: 3P, 4P 4 performance levels: 18, 35, 65, V ratings Accessories and auxiliaries Accepts same accessories as thermal magnetic PowerPact range Plus, new and innovative options for communications, status indication and monitoring Plug-in base Fixed This entire slide is about how the new PowerPact with Micrologic is the SAME as the existing PowerPact product line Same mounting configurations Same frame sizes (now 600A frame is called L-frame) Same standardized performance levels Same accessories and auxiliaries Talk about short circuit up to 100k Draw-out I-line

Trusted Micrologic protection for basic applications
Micrologic 3 Standard Electronic Trip Units LI version Long time pickup, Long time delay Instantaneous Reliable Micrologic technology now delivering solid state protection in a compact design Long time settings in amperes (no need for multiplier calculations) LSI version Long time pickup Short time pickup Instantaneous The Micrologic 3 (standard electronic trip version) has 3 protection adjustments Short time allows you to get your inrush and get up to speed. Settings are in amps not i squared r Micrologic 3.2S (LSI) Micrologic 3.2 (LI)

Micrologic with integrated measurement & communication
Micrologic 5 and Micrologic 6 incorporating measurement Built-in LCD display unit Measurement A: Ammeter Measurement E: Energy and Ammeter Micrologic 5 (LSI) includes five adjustments LT pickup and delay ST pickup and delay Instantaneous Micrologic 6 (LSIG) adds ground fault equipment protection – pickup and delay adjustments Capability for front display module Optional remote display unit for Micrologic 5/6 Communication with Modbus Optional communication module available The Micrologic 5 (metering LSI version) has 5 adjustments The Micrologic 6 (metering LSIG version0 has 6 adjustments Additionally, the metering comes in two choices: ammeter (current only), or energy (current, voltage, power, energy, power factor, THD, power demand, etc)

Choose the right trip unit model for each application… H, J, and L (15 – 600A) Standard Ammeter Energy P and R (up to 3000A) Power Harmonic Current Meter LED Trip Ind. ZSI Adj. Protections True RMS Thermal Imaging Power & Energy Meter kWh Frequency Power Factor THD The new trip units for H, J, and L follow the same functionality progression as the existing trip units for PowerPact P, R, and Masterpact. However, at the smaller amperage sizes the Energy trip unit for H, J, and L covers most of the functionality across the Energy, Power, and Harmonic trip units for the bigger breakers. Even harmonics. Thd in percentage for current. 40c to 600deg f Also % of pad wear + number of operations and number of trips.

Communications and Networking
What is the purpose of combining communications with CB protection and measurement in every MCC unit? Remote (& Secure) monitoring of energy consumption and power quality Data availability wherever & whenever Maintenance Operations Enablers: Centralization Simplification Predictive Strategies The circuit breaker is the direct source of relevant information (protection, metering, and maintenance) to be transmitted instantaneously whenever and wherever it is needed

Communication: flexibility and simplicity
Plug and Play connections IFM Module & Front Display Module No tools, no parameter setting RJ45 Connectors Communications & Networking Interface to Modbus, PROFIBUS, DeviceNet, Ethernet (Modbus TCP) networks Compatible with ION-E software Web page enabled Flexible easily-upgradeable architecture Free software available for simple set-up and programming of trip units outside of networked system Download from Schneider Electric website ULP can and modbus . Short links in a high noise environment

Communication Module (IFM)
Safe and simple device connection to a Modbus network NSX cord provides Plug and Play RJ45 connection to circuit breaker trip unit and communicating accessories Modbus address switches Modbus address range is 1 to 99 Set easily with dials on front of device Automatic configuration Automatic adaptation to the Modbus network Parameter (speed, parity) Modbus locking pad Inhibits Modbus writing to Micrologic trip unit Test button for easy connection verification Tests the connection between all the modules connected to the Modbus interface module Lock can keep you from writing to the CB

Network Topology – iMCC with Modbus
Supervisory Level (PLC, DCS, SCADA, Enterprise Mgmt) Customer Communication Network Modbus Optional Communication interface (MCC Network Connector) MCC Communication Bus (Trunk & Drop) 24Vdc Modbus IFM Communications are not standard on mains/branch feeders when iMCC is selected. Must be manually added at the device level in product selectors. Ammeter trip units are required at minimum for communications. Energy trip units can be applied as an option at the device level. Standard (12”) and Compac 6 Branch branch feeder units are available with communications. Communicating units will include the IFM, BSCM, and NSX cable. 24Vdc power supply units will be required when Ammeter or Energy Trip units are selected and when Communications are required. Can be supplied as part of the unit for standard density mains/branches. Can also be supplied as a separate unit to power multiple (up to 10) trip units. This is required for Compac 6 branch feeders. FDM121 Display ULP Modbus 24vdc Power Supply Customer Network Tesys T FVNR Masterpact Feeder Feeder VFD Meter

Network Topology – iMCC with Web Pages
Supervisory Level (PLC, DCS, SCADA, Enterprise Mgmt) Customer Communication Network Ethernet Optional Communication interface (MCC Network Connector) EGX300 MCC Communication Bus (Trunk & Drop) 24Vdc Modbus IFM Communications are not standard on mains/branch feeders when iMCC is selected. Must be manually added at the device level in product selectors. Ammeter trip units are required at minimum for communications. Energy trip units can be applied as an option at the device level. Standard (12”) and Compac 6 Branch branch feeder units are available with communications. Communicating units will include the IFM, BSCM, and NSX cable. 24Vdc power supply units will be required when Ammeter or Energy Trip units are selected and when Communications are required. Can be supplied as part of the unit for standard density mains/branches. Can also be supplied as a separate unit to power multiple (up to 10) trip units. This is required for Compac 6 branch feeders. If web pages are required, an EGX300 gateway can be added. The EGX300 will be the gateway interface to the customer’s network. FDM121 Display ULP Modbus 24vdc Power Supply Customer Network Ethernet Tesys T FVNR Masterpact Feeder Feeder VFD Meter

Network Topology – iMCC with Ethernet (Modbus TCP)
Ion Enterprise / Power Logic SCADA Customer Communication Network Ethernet (Modbus TCP) Optional Communication interface (Ethernet Switch) Ethernet Switch (Managed or Unmanaged) MCC Network (Star Topology) Tesys Port 24Vdc Communications are not standard on mains/branch feeders when iMCC is selected. Must be manually added at the device level in product selectors. Ammeter trip units are required at minimum for communications. Energy trip units can be applied as an option at the device level. Standard (12”) and Compac 6 Branch branch feeder units are available with communications. Communicating units will include the IFM, BSCM, and NSX cable. 24Vdc power supply units will be required when Ammeter or Energy Trip units are selected and when Communications are required. Can be supplied as part of the unit for standard density mains/branches. Can also be supplied as a separate unit to power multiple (up to 10) trip units. This is required for Compac 6 branch feeders. LVMCCs with Ethernet (Modbus TCP) networks are structured in a star topology. Each communicating unit is provided with an ethernet cable homerun back to a centralized ethernet switch unit. Ethernet switches can be managed or unmanaged. Managed switches have their own IP address. Unmanaged switches do not – they are transparent on the network. Modbus IFM FDM121 Display ULP Modbus Ethernet (Modbus TCP) 24vdc Power Supply Customer Network Tesys T FVNR Masterpact Feeder Feeder VFD Meter

Network Topology – iMCC with PROFIBUS
Ion Enterprise / Power Logic SCADA Customer Communication Network PROFIBUS Optional Communication interface (MCC Network Connector) Anybus Gateway MCC Communication Bus (Trunk & Drop) 24Vdc Communications are not standard on mains/branch feeders when iMCC is selected. Must be manually added at the device level in product selectors. Ammeter trip units are required at minimum for communications. Energy trip units can be applied as an option at the device level. Standard (12”) and Compac 6 Branch branch feeder units are available with communications. Communicating units will include the IFM, BSCM, and NSX cable. 24Vdc power supply units will be required when Ammeter or Energy Trip units are selected and when Communications are required. Can be supplied as part of the unit for standard density mains/branches. Can also be supplied as a separate unit to power multiple (up to 10) trip units. This is required for Compac 6 branch feeders. When Argos breakers are selected, Anybus gateways are required to convert the native Modbus communications to PROFIBUS. The Anybus gateways will be integral to the main/branch feeder units along with IFM modules, BSCMs, and NSX cables. Modbus IFM FDM121 Display ULP Modbus PROFIBUS 24vdc Power Supply Customer Network Tesys T FVNR Masterpact Feeder Feeder VFD Meter

Network Topology – iMCC with DeviceNet
Ion Enterprise / Power Logic SCADA Customer Communication Network DeviceNet Optional Communication interface (MCC Network Connector) Anybus Gateway MCC Communication Bus (Trunk & Drop) 24Vdc 24Vdc Communications are not standard on mains/branch feeders when iMCC is selected. Must be manually added at the device level in product selectors. Ammeter trip units are required at minimum for communications. Energy trip units can be applied as an option at the device level. Standard (12”) and Compac 6 Branch branch feeder units are available with communications. Communicating units will include the IFM, BSCM, and NSX cable. 24Vdc power supply units will be required when Ammeter or Energy Trip units are selected and when Communications are required. Can be supplied as part of the unit for standard density mains/branches. Can also be supplied as a separate unit to power multiple (up to 10) trip units. This is required for Compac 6 branch feeders. DeviceNet networks require a separate 24Vdc power supply for both the DeviceNet network power and for breaker trip units. 8A Power Supply for network 3A Power Supply for breaker trip units When Argos breakers are selected, Anybus gateways are required to convert the native Modbus communications to DeviceNet. The Anybus gateways will be integral to the main/branch feeder units along with IFM modules, BSCMs, and NSX cables. Modbus IFM FDM121 Display ULP Modbus DeviceNet 24vdc Power Supply Customer Network Tesys T FVNR Masterpact Feeder Feeder VFD Meter

Breaker Status Control Module (BSCM) Remote status indication & Remote control
Applicable to all PowerPact H, J, and L with Micrologic Circuit Breakers NSX cord is required for communication system connection Status indications: ON or OFF position (O/F) Trip indication (SD) Fault-trip indication (SDE) Number of operations (Micrologic 5/6) Number of trips (Micrologic 5/6) Event time-stamping: O/F, tripping (Micrologic 5/6) Control functions: When combined with Communicating Motor Operator Allows remote control of Open, Close, and Reset Trip indication and position indication

SDx Remote indication relay module
Applicable to PowerPact H, J and L with Micrologic Circuit Breakers Trip units include Micrologic 3, 5 and 6 2 static outputs: SD2 : overload trip indication SD4 : (not utilized with Micrologic 3) Overload prealarm Micrologic 5 Ground fault trip indication Micrologic 6 Both outputs can be re-programmed for Micrologic 5 and 6 Automatic reset when closing the breaker Outputs characteristics 24 up to 415 VAC/VDC . Max 80 mA * Exclusive of MN/MX and OF1 Option w/ ML 5 or 6 ammeter and energy ML

SDTAM Early break of contactor
Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers equipped with motor trip units 2 static outputs SD2 : Overload trip indication SD4 : opening of the contactor 400 ms before the breaker trip order Micrologic 2 M: overload, phase unbalance Micrologic 6 M: overload, phase unbalance, Jam, Underload and Long start Reset Manual : pushbutton to switch off the supply Automatic : adjustable delay from 1 to 15 min Outputs characteristics 24 up to 415 VAC/VDC . Max 80 mA * Exclusive of MN/MX and OF1 Method to trip the contactor instead of the CB

Communicating Motor Operator Remote Control
Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers Demand response / Load shedding Automated distribution systems Centralized control Modbus communication allows commands via remote system BSCM required to send and receive signals SDE adapter connected in series for tripping action 220 / 240 Vac control power

Communicating Motor Operator (cont.) Remote Control
Auto/manual selection Protected by a sealable cover switch Manual selection: switch set to “manu” Charging via a lever Open and close commands via two pushbuttons O and I Remote position indication Automatic: switch set to “auto” Open and close commands via two impulse-type orders Remote action only Blocks the ON/OFF buttons and the setting lever Manual reset required if trip due to electrical fault NFPA 70e arc flash rules you have to suit after a trip of if you serviced the gear or added on.

View device data through a simple browser – no software needed
ION-Enterprise Software (interface with PowerLogic) Full supervision features to manage an electrical distribution network All the communicating devices in one or several MCCs are connected to a server with installed electrical distribution management software To take advantages of the information available on LV circuit breakers To access easily with the web browser from your computer To monitor several factories/MCCs/Equipment To create reports, analysis tool View device data through a simple browser – no software needed Trend plots EGX300 web page Data log files This solution is perfectly suitable for high end customers with a large ED network. It offers more than supervision: quality analysis, data trending, etc. EGX300 Pull information into web pages from other PowerLogic proxy (PM8ECC, EGX100) ION 6200 PM800 Micrologic Trip Unit Sepam

Networked Intelligent Power Solution
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