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April 2015. Sahin Engine Barings Production Location.

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Presentation on theme: "April 2015. Sahin Engine Barings Production Location."— Presentation transcript:

1 April 2015

2 Sahin Engine Barings Production Location

3 Sahin Engine Barings Sahin is the first and the only integrated engine bearing manufacturer in Turkey since 1955 celebrating its 60th year this year. In 1969 Sahin signed license agreement with Glacier Metal Company which lasted for 20 years and started thin-wall steel backed bearing production. Today the company has over a thousand bearing molds, and provides products for various types of petrol and diesel engines worldwide and expands its product range every year. With its solid experience and engineering know-how in the industry, Sahin is able to meet all new requirements. Sahin has been a supplier of leading OEM’s and serves both domestic and world markets, a brand known for its quality, reliability and extensive after- sales service. Introduction

4 Sahin Engine Barings Capacity LocationGebze – Kocaeli / Turkey Production area8.000 m2 covered / 22.000 m2 total Capacity plain bearings (main/con-rod)32-36 million pcs/year in 3 shift (with new line) thrust washers2.2 million pcs/year in 3 shift bushes3.2 million pcs/year in 3 shift flanged bearings345.000 pcs/year in 3 shift Production tech5 manufacturing lines 6 th line (MIBA) became operative in April 2015 fully automated plating line Product portfolioplain bearings38 – 89 mm with MIBA38 – 135 mm thrust washers40 – 150 mm bushes18 – 65 mm flanged bearings38 – 150 mm Product range:PV, LCV, MCV, HCV, tractors, industrial machineries, railway engines, tanks, marine applications

5 Sahin Engine Barings Products

6 Sahin Engine Barings Ongoing Investment A transfer line from MIBA has started test productions in April 2015, the line has the latest developments of MIBA on plain bearing production.

7 Sahin Engine Barings Facility Concept

8 Sahin Engine Barings Facility Concept

9 aluminium based part-tree intended suppliersproduction location aluminium bimetal stripRussia, ChinaKocaeli / Turkey copper based part-tree powder metalEksel Bimetal (2)İzmir / Turkey steel plateTurkeyİzmir / Turkey platingin-houseKocaeli / Turkey (1)Eksel Bimetal http://www.ekselbimetal.com.tr/#!enghomepage/c1j5n is our sister company located in İzmir / Turkeyhttp://www.ekselbimetal.com.tr/#!enghomepage/c1j5n Raw Material

10 Quality Certificates certificates since ISO 90021994obsolete QS-90001999obsolete ISO TS 169492004 ISO 90012004 ISO 140012005 ISO 180012013 ISO 100022015/Q4planned ISO 270012016/Q2planned SAHIN ENGINE BEARINGS

11 Sahin Engine Barings Measurement lab Dimensional Measurement Lab 3D Measurement Device (DEA) Coating Thickness Measurement Device / Magnetic ind. Profile Projector Roundness Measurement Device Wall Thickness Measurement Device Semi-height Measurement Device Hardness Measurement MicroVickers Rockwell B/C Surface Quality Measurement Surface Roughness Band Tensile Measurement Tensile Test Device

12 Chemistry lab Determination of Ph ( pH meter / electrometric) Determination of Sn,Cu,Fe,Ni,Zn on Al bearing materia ( Atomic Absorption Spectrometer / A.A.S method) Determination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing material (Atomic Absorption Spectrometer / A.A.S method) Determination of Sn,Cu on overlay - ( Atomic Absorption Spectrometer / A.A.S method) Analysis of Fe, Al and Cu bearing material ( Vacuum Optical Emission Spectrometer / optical emission)

13 Test lab SAHIN ENGINE BEARINGS Own design Material fatigue and wear measurement Fatigue test machine Load vs time Torque vs time Top bearing temperature Bottom bearing temperature Oil temperature vs time

14 Other labs Metallography Lab Examination of inner structure Cutting machine Polishing machine Microscope and PP10 Digital Camera System Calibration Lab Calibration Semi-height measurement device (load cell)

15 Die & Tool Design Workshop Milling machine Lathe Surface grinding machine Cylindrical grinding machine Drilling machine All tools, dies, moulds are designed in-house by the Engineer Team. The R&D Department of Şahin Engine Bearings works to add value for customers by improving current products and developing new products; the department sees itself as partners with the customers.

16 -low external ppm (< 50 ppm)( i.e. Türk Traktör 2014 PPM Ratio 0 ppm) -copper based sinter bimetal production plant (sister company) -in-house plating line -fast and flexible production -state of the art MIBA transfer line ( available from 2015 Q1 ) -extensive product portfolio -tailor made possibilities (Branding / Packaging etc.) -OEM culture since early 1970’s (Renault supplier for 20 years) -in-house machine production capabilitiy Strengths SAHIN ENGINE BEARINGS

17 OEM / Current -Türk Traktor CNH / Fiat TractorTurkey -Tumosan / Fiat TractorTurkey -Basak Traktor / SteyrTurkey -Millat / PerkinsPakistan -Alghazi Tractors / PerkinsPakistan *CNH / Tier 4 Project / all tests are approved Italy OEM / Past -Tofas / FiatTurkey -RenaultTurkey -Uzel / PerkinsTurkey -Dacia / Renault Romania -Vamo / PerkinsBulgaria -DeutzGermany Customers

18 OES / Current -FordTurkey -Tofas / FiatTurkey -Temsa / MitsubishiTurkey -Karsan / PeugeotTurkey -Türk Traktor CNH / Fiat TractorTurkey -Otoyol / IvecoTurkey Customers SAHIN ENGINE BEARINGS

19 Domestic Aftermarket Dealer Engine Groups -Fiat – Renault – Peugeot -Ford -Opel – VW -Lada-Skoda -Hyundai, Kia, Mazda, Mitsubishi, Nissan -Cummins -Ford Tractor -Fiat Tractor -Perkins/MF -John Deere -Lister, Valmet, UTB, Same, Zetor Export Aftermarket -South America -Middle East -Europe -East Europe -North and South Africa -CIS Countries Customers

20 SAHIN ENGINE BEARINGS OE/Aftermarket Sales Breakdown


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